Re: 1957 Chevy truck re-rebuild
 

Thanks Kim and rgunlock. Although the truck is just temporarily together to test fit parts and set the ride height, I'm starting to get that anxious feeling of getting the truck done. In reality, it's showing the many little adjustments yet to finish. Such as getting the door gaps set and test fitting all the wood for the bed floor, bumper fitments, etc. Pretty much all the headaches you don't want to have issues with once the truck has paint on it.

One issue I encountered with the new wheels was the mounting flange was much thicker than the stock wheels. Out came the originals for a set of ARP long studs. I couldn't find the ones with the proper knurl diameter where the stud presses into the flange. I had to drill all the holes to fit the closest high performance studs. The fun never ends.....
http://i1139.photobucket.com/albums/...psec76531b.jpg

They ended up being about 3/4" too long. I cut them to length and rounded the outer edges. Problem solved.
http://i1139.photobucket.com/albums/...psd4526fbb.jpg

It's these never ending issues that you simply can not explain to a "non automotive" enthusiast when they can't understand why a project goes on and on and on.;)

Re: 1957 Chevy truck re-rebuild
 

On to another loose end I wanted to take care of. It's the panel in front of the bed. When it's bolted in place you can see into the opening of this panel. By spending a couple hours now and closing the openings now, I'll never have to see these openings again.

http://i1139.photobucket.com/albums/...pse6075ae5.jpg
http://i1139.photobucket.com/albums/...psaee316b2.jpg
http://i1139.photobucket.com/albums/...ps86fa9363.jpg
http://i1139.photobucket.com/albums/...ps6a1466f2.jpg

Re: 1957 Chevy truck re-rebuild
 

That came out real nice.
Kim

Re: 1957 Chevy truck re-rebuild
 

Your sheetmetal work is absolutely astonishing. I hope to be half that talented some day.

Re: 1957 Chevy truck re-rebuild
 

Excellent!

Re: 1957 Chevy truck re-rebuild
 

Outstanding work... subscribed.

Re: 1957 Chevy truck re-rebuild
 

Thanks for the compliments, I have to admit, I'm really trying to push my abilities as far as I can on this project.

Since the weather is all about high humidity I'm focused on the interior right now. I hope to get the interior designed and fitted before the weather turns to perfect painting humidity and temperature.

One item I definitely want in this truck are cup holders. I have space between the shifter and the firewall so I'll use this space. Once again I used some construction paper to get the design and used the torchmate to cut the sheet metal out of 18 gauge sheet metal.
http://i1139.photobucket.com/albums/...psaedb4eb9.jpg

After a little bending and cutting I have it matching the shifter base.
http://i1139.photobucket.com/albums/...psfa9d23fe.jpg

I have some finalization to do with the frame work but it is just about done.
http://i1139.photobucket.com/albums/...ps863e7841.jpg

As the pieces are coming together.
http://i1139.photobucket.com/albums/...ps09722040.jpg

Re: 1957 Chevy truck re-rebuild
 

Looks good.
Kim

Re: 1957 Chevy truck re-rebuild
 

oh man that console is sweet!!! Good thinking, using door panels as sides. I was going to build a console for mine too because I'm running the same B&M shifter and I wanted to get it up off the floor.

Nice work!!

Re: 1957 Chevy truck re-rebuild
 

Looks very nice! And thank you for posting photos.

Re: 1957 Chevy truck re-rebuild
 

Thanks again everyone. Dubie, I dealt with the same issue of the floor shifter. I actually waited til I got the shifter then started building the interior around it. That's how important I felt the shifter location was.;)

Just a follow up on the progress. Getting the seats back in place and I can't tell you how many times I've jumped in the truck and imagined the ride.:lol:
http://i1139.photobucket.com/albums/...ps2675e5e4.jpg

Yes, finally got the center counsel made, fits great and is just the right height for my right elbow to rest on.
http://i1139.photobucket.com/albums/...psb50474bc.jpg

Same picture, just from the drivers side.
http://i1139.photobucket.com/albums/...ps065414f5.jpg

Re: 1957 Chevy truck re-rebuild
 

Looking real nice.
Kim

Re: 1957 Chevy truck re-rebuild
 

Moving forward, I'm trying to think of all the odds and ends that need to be considered before paint.

One item that comes to mind is a mount, or support for the fuse block. Looking through the discussions about wiring I never see much about how and where everybody is mounting the fuse block.

So here goes..... I know I don't want holes drilled into the firewall. I know I don't want it easily seen, yet I want to find the fuses when I need to find them.

After looking for a good spot I decided on a bracket that will attach to the brake pivot. There isn't a good flat surface to weld to, so the bracket will need to follow the contour of the brake pivot.
http://i1139.photobucket.com/albums/...psf7857774.jpg

I made it as a two piece bracket, I figure once to wiring is routed and I made one long bracket I may never get the brake pivot out again if I need to with all the wires in place.
http://i1139.photobucket.com/albums/...ps7b802131.jpg

Now bolt on the extension for the fuse block to mount to.
http://i1139.photobucket.com/albums/...pse47f16c8.jpg

Now with the fuse block in place. I have plenty of space on the sides and behind the fuse block to route the wires where needed.
http://i1139.photobucket.com/albums/...psbaa33459.jpg

Ok, check one more item off the "to do" list.;)

Re: 1957 Chevy truck re-rebuild
 

Nice job on the fuse block.
Kim

Re: 1957 Chevy truck re-rebuild
 

great idea on the fuse panel mount. I'm wishing i would have gone slower on my build so I could have borrowed a few of these great ideas.

Re: 1957 Chevy truck re-rebuild
 

dubie, I hear ya, I've mentioned to denee 007 that I'm glad she's a little further ahead than I am, I know I'm more prepared than I would have been.

I'm still on the interior, so many choices to make and to chose from. I know I want to keep it clean and performance oriented.

The truck is going to be two tone black and silver. With the steering wheel and the shifter having a black and polished aluminum or chrome, I don't want to bring the silver into the interior of the truck. I do however want to bring more of the polished look into the cab.

Polished stainless steel is my choice for breaking up some of the black. I ordered 24 feet of 1/4" solid stainless rod.

I'll call this the "trail of broken taps and drill bits":waah: I'm drilling with 5/64" and 7/74" drill bits and #6 taps, this is going to take a tremendous amount of patience. Plus stainless is a little harder than mild steel so it adds to the breakage.
http://i1139.photobucket.com/albums/...ps71c138be.jpg

This is what I have to work with, I have no idea how a simple door panel can take such a beating and have extra holes drilled into it. I was about to order new ones til I came up with the stainless and black vinyl idea.
http://i1139.photobucket.com/albums/...psb35ea7e7.jpg

I'll jump to the close to finished product. Everything is temporarily in place.
http://i1139.photobucket.com/albums/...psc6c57a1f.jpg

Hopefully the new black carpet will arrive this week, and with the doors painted black and black kick panels, this stainless should be minimal yet make a bold statement.
http://i1139.photobucket.com/albums/...psf67143b5.jpg

I have a boat load of pictures of how to, I'll get to those next.

Re: 1957 Chevy truck re-rebuild
 

Door panels look nice.
Kim

Re: 1957 Chevy truck re-rebuild
 

Very cool!

Re: 1957 Chevy truck re-rebuild
 

I hope you did not create a tuning fork effect with the fuse panel.

Re: 1957 Chevy truck re-rebuild
 

On to the stainless trim work... I wasn't sure of how the stainless would clean up after the discoloration from heating it red hot, fortunately it polished up like it never happened.

I also made a bending platform. With the flat platform it helped keep the trim true to itself after bending.
http://i1139.photobucket.com/albums/...ps6e9c86fd.jpg

Slowly I bent the rod to match the door panel.
http://i1139.photobucket.com/albums/...psc8111b5f.jpg

And here's one of the many of trouble makers. Trying to drill and tap to a #6 was no fun, but once done it all worked well.
http://i1139.photobucket.com/albums/...psc2933c06.jpg

Here is the final result when finished.
http://i1139.photobucket.com/albums/...ps04108e82.jpg

With these threaded holes I want to have a #6 screw thread into the backside. I need to weld shut the facing to get rid of the unsightly hole.
http://i1139.photobucket.com/albums/...psddb5e70d.jpg

With just enough weld to cover the hole I used the 4 1/2" grinder to remove some of the excess.
http://i1139.photobucket.com/albums/...ps9ba82b41.jpg

Now for some hand filing.
http://i1139.photobucket.com/albums/...psb94e2387.jpg

Now after emory cloth, ending with 400 grit. It still needs a final polish.
http://i1139.photobucket.com/albums/...ps3e0f8cbf.jpg

This worked for the door panels where the panel mounts against the door itself. It allows me to use a small wedge screws to hold the trim in place.

On the floor counsel I wanted to have studs that I could use nuts to hold the trim in place, that'll be the next pictures.

Re: 1957 Chevy truck re-rebuild
 

attention to detail is amazing
same ridge and ss trim in the console looks good stepside

http://i1139.photobucket.com/albums/...psf67143b5.jpg

Re: 1957 Chevy truck re-rebuild
 

Very nice work.
Kim

Re: 1957 Chevy truck re-rebuild
 

I Like

Re: 1957 Chevy truck re-rebuild
 

Now to get the stainless steel to having studs for mounting vs. threaded holes.

Before the studs I had one picture of the backside of the door panel using screws to hold the stainless trim.
Since this is all about a mock up and test fit I'm using duct tape to hold the vinyl in place.
http://i1139.photobucket.com/albums/...ps13a35550.jpg

Using the same drilling a threading technique I have a threaded hole.
http://i1139.photobucket.com/albums/...ps5246fb80.jpg

The screws I'm gonna use to create a stud has a tapered head.This works well, I take a pointed rotary brr to create a female taper.
http://i1139.photobucket.com/albums/...psac5623af.jpg

Then to thread the screw in place. At this point I tightened the screw very tight, I want it to seat itself and stay.
http://i1139.photobucket.com/albums/...psa4b24d29.jpg

Now for some fine grinding and I ready to weld again.
http://i1139.photobucket.com/albums/...pseef8d44c.jpg

The welding and grinding and filing and polishing is the same procedure as closing the hole so I didn't show that again. Here is the final result.
http://i1139.photobucket.com/albums/...ps5c14396c.jpg

There is one step I could have saved. I could have just drilled the hole, then inserted the screw and tightened a nut to keep the screw in place then welded the head of the screw in place. By now I figured the technique for threading the holes and it seemed like a more secure way, so I took the long route.

Re: 1957 Chevy truck re-rebuild
 

Nice work.
Kim