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-   -   Run Away's '69 C10 LWB Project Log (https://67-72chevytrucks.com/vboard/showthread.php?t=705214)

Run Away 07-09-2016 04:16 PM

Re: Run Away's '69 C10 LWB Project Log
 
Quote:

Originally Posted by t300 (Post 7646999)
Yikes thats a lot of repair there! Did you price out the body parts @ Walker in Winnipeg? I was going to order inner fenders from the US / to the border and Walker's price was better and they have them in stock as well. Tri-Plus brand I believe.

I priced out the parts I needed locally from Keystone/LKQ/Pro body. Decent pricing, but they were out of stock on the full floor pans. I called to see when they'd be back in stock and was told there was no ETA, so probably 2-3 months. I wasn't willing to wait that long.

I also phoned and email'd Bill's Truck Shop in Ontario, they had the floor in stock but didn't reply to my email for a total, even though they were expecting it (sent the email about an hour after talking on the phone). Maybe it never got delivered, who knows.

I wanted a few things (like the Precision weather strip) that GMC Paul's offered, and price-wise they were very good too so I just bought it all from them. Decent communication so far, my only gripes are they charged me $450 USD for shipping..hoping they will refund some of that when the actual shipping costs are figured out. It's truck freight but all the sheetmetal is going on one shipment so I would think it would be cheaper than that. They also email'd me and said their last 69-90 firewall had damage, I opted to put the order on hold until a good one comes in. That should be the 20th.

Run Away 07-09-2016 05:24 PM

Re: Run Away's '69 C10 LWB Project Log
 
Drilled out the back wall of the cab
http://i45.photobucket.com/albums/f7...708_204328.jpg

Removed the rear bolts, some fiddling with the car corners and it's free
http://i45.photobucket.com/albums/f7...708_205704.jpg

My dad came over this afternoon and helped me lift it off, then back on
http://i45.photobucket.com/albums/f7...709_141749.jpg
http://i45.photobucket.com/albums/f7...709_141758.jpg
http://i45.photobucket.com/albums/f7...709_141806.jpg
http://i45.photobucket.com/albums/f7...709_142048.jpg
http://i45.photobucket.com/albums/f7...709_143918.jpg

Run Away 07-09-2016 05:28 PM

Re: Run Away's '69 C10 LWB Project Log
 
I was concerned with this area before separating the cab
http://i45.photobucket.com/albums/f7...709_120158.jpg

My plan was to cut the A pillar in half and use the front half from the parts cab
http://i45.photobucket.com/albums/f7...709_120143.jpg


But it's worse than I thought inside. The inner reinforcement has rusted away from the A pillar on both sides.
http://i45.photobucket.com/albums/f7...709_143929.jpg
http://i45.photobucket.com/albums/f7...709_143949.jpg

I didn't take a good shot from further back on the parts cab, but this is how it's supposed to look. This is the inside of the driver's A pillar at the base of the windshield.
http://i45.photobucket.com/albums/f7...709_120134.jpg

Cleaned up the garage and pushed it back in to mull over my options.
http://i45.photobucket.com/albums/f7...709_144734.jpg


I'd need to have it blasted to know for sure, but I suspect the metal in the A pillar is too thin to be saved. My biggest issue is keeping it all square. If I cut the A pillars off I don't have a good way of properly placing their replacements. Really wishing now I had left the parts cab alone and simply cut the A pillars halfway down the windshield , then grafted the front end onto my cab.
Which brings me to my next though. Currently, I'm thinking the best plan of action is to:
-blast/wire wheel/treat all the bits of the parts cab I removed removing all rust that wasn't reached when it was blasted all assembled
-re-install the panels back onto the parts cab. I should be able to line up everything pretty easily just by matching the spot welds drill holes.
-cut back the floor of the parts cab where it meets the firewall to allow room for...
-tack new firewall onto parts cab along the cowl and A pillars
-cut the A pillars of the parts cab about halfway down the windshield, and cut the base of the A pillars away from the floor and rockers
-after lots of measuring, tack the assembled front half of the cab on to the remains of my "good" cab
-test fit windshield, hang and test fit doors to confirm measurements
-weld A pillars together in solid with some sort of internal fish plating or sleeve
-fit new floor pan to the cab at the back, slice and dice as needed to join firewall to floor.

Opinions? Hoping someone has a better plan (other than buy another cab...)
I am so over my head it's not even funny. :thud:

swamp rat 07-12-2016 08:22 PM

Re: Run Away's '69 C10 LWB Project Log
 
You can keep your eye on the parts board for someone dissecting a cab and find the proper A pillar patch panels you need? I know i'm not much help.

Stuntmonkey 07-13-2016 12:44 PM

Re: Run Away's '69 C10 LWB Project Log
 
http://www.kijiji.ca/v-classic-cars/...ationFlag=true

tucker69 07-13-2016 01:14 PM

Re: Run Away's '69 C10 LWB Project Log
 
Hey buddy, good work on the tear down. Welcome to a truck from the south. I thought I had a lot to repair/replace. wish I had known in advance I had a few original pcs you could have used. Anyway, good luck and keep up the good.....Casey

trac209 07-13-2016 10:07 PM

Re: Run Away's '69 C10 LWB Project Log
 
Wow that's a lot of cab repair,in fact that's the most I've ever seen, good to see a fellow winnipeg person on here,there's a couple on here now finally.

Run Away 07-17-2016 12:19 PM

Re: Run Away's '69 C10 LWB Project Log
 
Thanks for the words, all!

I think I'm going to continue with fixing this cab. It's a matter of $$ vs time vs space for me.
Using the A pillars from my parts cab will cost me zero dollars, zero space, but a bunch more time measuring and fitting. Before I was going to do all the cab repairs on the dolly, with replacing the A pillars I think a couple of rounds with the cab on the chassis hanging doors and the front clip will be the best way to go to ensure proper fitment.

Here are the two possibilities locally if I were to start on another cab:
http://www.kijiji.ca/v-classic-cars/...ationFlag=true
http://www.kijiji.ca/v-classic-cars/...ationFlag=true
I'd need to pay someone to haul them home for both, and I don't have the space at home unless I want to work on grass.

Here's some better shots of the A pillars on the parts cab.
http://i45.photobucket.com/albums/f7...710_144234.jpg
http://i45.photobucket.com/albums/f7...710_144227.jpg

I haven't done any more work on the truck really, been looking for a little utility trailer to buy so I can cart the cab(s) around to get blasted. Also rolled the chassis around, got the tarps out from under it and cut the grass. My girlfriends father donated a bunch of 2x2 patio stones and I bought a few more, going to lay down some landscaping cloth and hopefully make a little parking pad for the chassis/bed/front end so it's not over grass.
http://i45.photobucket.com/albums/f7...714_194702.jpg

Aus69c20 07-17-2016 08:02 PM

Re: Run Away's '69 C10 LWB Project Log
 
A very thorough tear down. I don't think the rust has got any place left to hide.
Look forward to seeing you piece this one back together.
Great job so far and good luck with the rest.

jjlett69 07-18-2016 07:08 PM

Re: Run Away's '69 C10 LWB Project Log
 
Let me tell you im following this, you Sir are definitely fearless! Cant wait to see this done!

Run Away 07-23-2016 01:41 PM

Re: Run Away's '69 C10 LWB Project Log
 
Quote:

Originally Posted by Aus69c20 (Post 7656227)
A very thorough tear down. I don't think the rust has got any place left to hide.
Look forward to seeing you piece this one back together.
Great job so far and good luck with the rest.

Don't jinx it, I haven't torn into the roof yet.....:help: :lol:
Quote:

Originally Posted by jjlett69 (Post 7657521)
Let me tell you im following this, you Sir are definitely fearless! Cant wait to see this done!

I'd say more "doesn't know what he's getting into" over fearless!!

Not too much progress.
Made a pad to park the truck on so it's off the grass, just paving stones over landscaping fabric.
http://i45.photobucket.com/albums/f7...717_143022.jpg


Also bought a small trailer to cart cabs and engines and stuff around.
http://i45.photobucket.com/albums/f7...717_164020.jpg

I've also bought a little sandblaster that supposedly only uses 2 cfm at 50psi so I should be able to run it off a tiny little compressor my dad has. Just for spot clean up.

And my sheetmetal from GMC Paul's has shipped, I may be picking it up next weekend.

Run Away 08-06-2016 02:03 PM

Re: Run Away's '69 C10 LWB Project Log
 
Not too much going on. Life is busy and it seems like every time I've got a spare couple hours it rains.

Purchased a new cab
http://i45.photobucket.com/albums/f7...727_190241.jpg
http://i45.photobucket.com/albums/f7...729_194417.jpg

Shuffled it onto the dolly. Juuuust barely enough room for two.
http://i45.photobucket.com/albums/f7...729_203958.jpg

The cab needs floor work, cab corners, rockers, and floor extensions but it otherwise in very nice shape. Someone has already worked on the passenger side.
http://i45.photobucket.com/albums/f7...729_203353.jpg
http://i45.photobucket.com/albums/f7...729_203401.jpg
http://i45.photobucket.com/albums/f7...729_203410.jpg

Pretty impressive option list
http://i45.photobucket.com/albums/f7...729_204419.jpg

There's some title issues with this cab however so I'm not going to work much on it until I know definitively what's going on with that.


Drove down to the border to pick up my parts. My timing was terrible with border crossing on a long weekend, took about 5 hours round trip. Part of that was repacking the shipment as it was originally packaged like this
http://i45.photobucket.com/albums/f7...730_145900.jpg

Fits a lot better like this
http://i45.photobucket.com/albums/f7...730_151437.jpg

All the goodies layed out. Not pictured is the full floor as it was too heavy to wrestle around by myself.
http://i45.photobucket.com/albums/f7...730_165823.jpg

Run Away 08-06-2016 02:05 PM

Re: Run Away's '69 C10 LWB Project Log
 
Bought a cheap sandblaster for $40 and tried it out with my dad's tiny little 2.6 cfm compressor. Cleaned up the inner A pillars on the parts cab
http://i45.photobucket.com/albums/f7...803_190103.jpg
http://i45.photobucket.com/albums/f7...803_190122.jpg
http://i45.photobucket.com/albums/f7...804_202036.jpg
http://i45.photobucket.com/albums/f7...804_190222.jpg
http://i45.photobucket.com/albums/f7...804_202020.jpg
http://i45.photobucket.com/albums/f7...804_201457.jpg

Coated everything with this
http://i45.photobucket.com/albums/f7...803_190347.jpg
http://i45.photobucket.com/albums/f7...804_203059.jpg
http://i45.photobucket.com/albums/f7...804_203108.jpg
http://i45.photobucket.com/albums/f7...804_203115.jpg


have to fix up this crack before I use the pillar
http://i45.photobucket.com/albums/f7...804_192946.jpg

So I think my next step is to get my original cab blasted to see how bad the roof is. If the roof is done, then I think I'm throwing in the towel with it.

tommys72 08-07-2016 11:22 AM

Re: Run Away's '69 C10 LWB Project Log
 
i havent commented before but have seen this since the beginning. Youre making good work on it. Keep going and there wont be any rust left

Run Away 08-20-2016 10:19 PM

Re: Run Away's '69 C10 LWB Project Log
 
Brought my cab to be sandblasted
http://i45.photobucket.com/albums/f7...809_122628.jpg

Turned out great! Roof is mint, I was very relieved
http://i45.photobucket.com/albums/f7...811_122600.jpg
http://i45.photobucket.com/albums/f7...811_122625.jpg

Original cab corners only have a few pinholes
http://i45.photobucket.com/albums/f7...811_122721.jpg

And powder coated with zinc primer. I also got 6 other pieces done (cowl and side wings), and they cut me a great deal. Just under $300 for everything.
http://i45.photobucket.com/albums/f7...816_122326.jpg
http://i45.photobucket.com/albums/f7...816_123858.jpg

Some holes near the vin plates and by the door
http://i45.photobucket.com/albums/f7...816_123939.jpg

Drip rail on drivers side
http://i45.photobucket.com/albums/f7...816_124014.jpg

Inside the cab
http://i45.photobucket.com/albums/f7...816_124025.jpg

And a small hole on the passenger side door jamb near the A pillar
http://i45.photobucket.com/albums/f7...816_124113.jpg

Inside the cab corners
http://i45.photobucket.com/albums/f7...816_124412.jpg
http://i45.photobucket.com/albums/f7...816_124430.jpg

Run Away 08-20-2016 10:22 PM

Re: Run Away's '69 C10 LWB Project Log
 
Went to the junkyard and found this truck hanging out front. Not sure what year but it's got 5 lugs, leaf springs, and a homemade one piece flip front end with a 69-72 hood but a 67-68 grille. Weird. Hopefully I can grab a few parts off it one day.
http://i45.photobucket.com/albums/f7...820_125432.jpg

Today I started work on the passenger side A pillar
http://i45.photobucket.com/albums/f7...820_152942.jpg
http://i45.photobucket.com/albums/f7...820_153010.jpg

Cut the front half off the parts cab. I later regretted cutting here, but this is my first try at fixing rust...
http://i45.photobucket.com/albums/f7...820_155611.jpg

Same thing on my cab
http://i45.photobucket.com/albums/f7...820_164716.jpg

Together
http://i45.photobucket.com/albums/f7...820_165654.jpg

Started with this
http://i45.photobucket.com/albums/f7...820_172039.jpg

Ended up here
http://i45.photobucket.com/albums/f7...820_185642.jpg

Run Away 08-20-2016 10:23 PM

Re: Run Away's '69 C10 LWB Project Log
 
Really regretting cutting across the 4 curved body lines. Proving almost impossible to line up. Not sure if it's my trimming or if the two panels don't have the exact same lines (from different stampings or whatever).
I can get the bottom three to line up like this
http://i45.photobucket.com/albums/f7...820_181638.jpg
http://i45.photobucket.com/albums/f7...820_182454.jpg
http://i45.photobucket.com/albums/f7...820_182503.jpg


But the top line/lip won't line up if I align the others. If I line up the top, it sucks the panel in and here's what I get
http://i45.photobucket.com/albums/f7...820_182644.jpg


Not sure what I should do next. Might cut off the top lip and use the original chunk up there.
Just realized I didn't take a picture of the backside, but that's got a section of panel welded in too that has to line up.

swamp rat 08-21-2016 02:13 AM

Re: Run Away's '69 C10 LWB Project Log
 
Per that last picture is it possible that ya just need to trim the window opening flange a little more so it would allow the lighter piece to curl inward a little more?

Run Away 08-21-2016 12:45 PM

Re: Run Away's '69 C10 LWB Project Log
 
Possibly...I'm at the point where I don't want to trim too much more as I'm afraid of going too far. Wish I had someone locally who could take a look and give me their opinion of what's going on, whether it's the panels that are not quite the same or my cut isn't located properly.

swamp rat 08-21-2016 01:57 PM

Re: Run Away's '69 C10 LWB Project Log
 
You almost need an uncut cab and pull a curvature pattern off of it.

maybe just go ahead and tack it in place on the outer surface and keep fitting the other parts until you see what you got? i would think that window flange should be able to be "adjusted" a bit before final welding.

Run Away 08-28-2016 11:43 AM

Re: Run Away's '69 C10 LWB Project Log
 
That's a good suggestion swap rat, I did just that! Windsheild is still in the other cab so I couldn't do much other than confirm I'm pretty close.
http://i45.photobucket.com/albums/f7...821_150012.jpg
http://i45.photobucket.com/albums/f7...821_150759.jpg

I decided having the inner section welded together was preventing me from pushing things to where I wanted.
http://i45.photobucket.com/albums/f7...821_150906.jpg

You can see how the original and the replacement are different at the top.
http://i45.photobucket.com/albums/f7...821_152623.jpg
So I drilled it out
http://i45.photobucket.com/albums/f7...821_155437.jpg

And that was the ticket, it all fits much better now
http://i45.photobucket.com/albums/f7...821_160536.jpg
http://i45.photobucket.com/albums/f7...821_173405.jpg

Moving on to the drivers side, I made a cut near the top of the windsheild
http://i45.photobucket.com/albums/f7...825_202229.jpg
And chopped it off
http://i45.photobucket.com/albums/f7...826_181008.jpg

Run Away 08-28-2016 11:44 AM

Re: Run Away's '69 C10 LWB Project Log
 
Did the same to the parts cab and after some trimming here's the result
http://i45.photobucket.com/albums/f7...826_184655.jpg
http://i45.photobucket.com/albums/f7...826_184344.jpg
http://i45.photobucket.com/albums/f7...826_184301.jpg
http://i45.photobucket.com/albums/f7...826_184146.jpg

Much easier so far than what I did for the passenger side. i went with doing the full pillar because of the damage found here
http://i45.photobucket.com/albums/f7...820_190824.jpg

I haven't started welding it in yet as I've been sandblasting the inner sections of all the panels and it's slow going. My blaster doesn't have much power and there are difficult angles to reach.

swamp rat 08-28-2016 04:04 PM

Re: Run Away's '69 C10 LWB Project Log
 
Nice work!

Run Away 09-04-2016 11:07 AM

Re: Run Away's '69 C10 LWB Project Log
 
So the panels I took apart had surface rust inside. I've gone this far, might as well take care of it while I can.

Before:
http://i45.photobucket.com/albums/f7...826_185711.jpg

After lots of sandblasting with my dad's tiny compressor bought to run an air nailer.
http://i45.photobucket.com/albums/f7...831_195803.jpg
http://i45.photobucket.com/albums/f7...831_195840.jpg
It's not powerfull enough to get the deepest pitting and around the corners where I can't get a good angle, but it'll have to do.
Coated everything in zinc weld though primer
http://i45.photobucket.com/albums/f7...901_183831.jpg

Made the first tack last night
http://i45.photobucket.com/albums/f7...901_193215.jpg

http://i45.photobucket.com/albums/f7...901_200238.jpg
I started from the top and worked my way down. The replacement panel really didn't want to sit flat down here and was pretty twisted.
http://i45.photobucket.com/albums/f7...901_200256.jpg

I'm having trouble getting nice welds.
Here's my initial settings that I used all of yesterday
http://i45.photobucket.com/albums/f7...901_201349.jpg
http://i45.photobucket.com/albums/f7...901_201359.jpg

Run Away 09-04-2016 11:08 AM

Re: Run Away's '69 C10 LWB Project Log
 
I messed around with the settings today and tried going hotter (setting "C") with just a touch more wire speed but ended up going back. I can't get nice flat welds, it seems to mostly sit on top. Sometimes the wire doesn't even tranfer and makes a little ball at the end of the wire.
I don't remember what setting I had for these, but you can sort of see.
http://i45.photobucket.com/albums/f7...902_190938.jpg
Part of the reason is my gaps are all uneven. I tried doing a little welding on the back side too and that doesn't work so well as I can't get the flap wheel in there to clean the old paint and powercoat. It's really tempting to run short beads, I did a couple and they ended up decent.
http://i45.photobucket.com/albums/f7...902_194151.jpg
Where I stopped tonight.
http://i45.photobucket.com/albums/f7...902_194935.jpg

Not happy with the lower part. It's flat here
http://i45.photobucket.com/albums/f7...902_195032.jpg
Bowed inwards the worst at the lower door hinge area
http://i45.photobucket.com/albums/f7...902_195044.jpg
And flat again near the top
http://i45.photobucket.com/albums/f7...902_195155.jpg
It was bowed in at the bottom a bit when I first tacked it in and got worse as I added heat.
Hoping when I cut the bottom of the A-pillar off to put in the patch panel I can hammer and bend it back straight a little since it'll be a little weaker without the lower bit. Good thing this is the passenger side and I won't see it every time I get into the truck.


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