Re: Crash's 72 K10
Last night I started on the wiring harness for the truck. Some wires need to be removed, some need to added, and some need to be repaired.
http://i284.photobucket.com/albums/l...t/P1170135.jpg http://i284.photobucket.com/albums/l...t/P1170136.jpg http://i284.photobucket.com/albums/l...t/P1170137.jpg http://i284.photobucket.com/albums/l...t/P1170138.jpg http://i284.photobucket.com/albums/l...t/P1170139.jpg http://i284.photobucket.com/albums/l...t/P1170140.jpg http://i284.photobucket.com/albums/l...t/P1170141.jpg http://i284.photobucket.com/albums/l...t/P1170142.jpg http://i284.photobucket.com/albums/l...t/P1170143.jpg http://i284.photobucket.com/albums/l...t/P1170144.jpg |
Re: Crash's 72 K10
Tuesday I received the x-member from Pacific Fabrication. This was needed due to the 5.3L not fitting into my factory x-member. The x-member arrived at my house in perfect condition. All the pieces were wrapped in corrugated cardboard. The x-member appeared to be powder coated with a very nice black finish. All the bolts were high quality grade 8 bolts. The welds looked very nice and the clam shell motor mounts look like a high end piece.
http://i284.photobucket.com/albums/l...t/P1160126.jpg http://i284.photobucket.com/albums/l...t/P1160127.jpg http://i284.photobucket.com/albums/l...t/P1160128.jpg http://i284.photobucket.com/albums/l...t/P1160129.jpg http://i284.photobucket.com/albums/l...t/P1160130.jpg http://i284.photobucket.com/albums/l...t/P1190146.jpg http://i284.photobucket.com/albums/l...t/P1190147.jpg http://i284.photobucket.com/albums/l...t/P1190148.jpg http://i284.photobucket.com/albums/l...t/P1190149.jpg Installation – Installation is straight forward. Position the x-member into proper position, drill holes, and mount.. Obviously, there is more to it than that. The installation sheet states that the x-member is designed to be mounted with the motor out of the way. Basically, you remove the factory x-member, and then install the new Pacific Fabrication x-member. Mock the engine into place to determine the proper location for the x-member. After the position has been determined remove the engine, mark the location for the x-member to frame bolts, and then drill the 8 holes required to mount the x-member. Bolt the x-member to the frame and you are ready to swing the engine into place. I decided not to follow that course. I installed the x-member with the engine in place and supported with a cherry picker. This made the installation difficult, but it is still very doable. I did run into some issue with my install due to my use of a 4L60e instead of the factory TH350. This required my engine to be moved forward 1.875 inches. Moving the engine forward allowed me to leave the transfer case in the stock location. This in turn allows me to use the stock drive shafts with no modification. Moving the engine forward caused me to have to make a couple of modifications to the install. On a normal install the front of the x-member would slide right up to the rivets holding the front bump stops in place. In my case I had to remove the bump stops to get the x-member in the correct position (1.875” forward of stock). This would have been a 5 minute job with the engine out of the way, it took me a little longer.. maybe 20 minutes. The second modification was drilling the mounting holes from the outside of the frame instead of the inside. I needed to do some measuring and marking to transfer the bolt locations to the outside of the frame. Another issue that really turned into a non-issue is that the frame narrows as you move forward in the x-member area. This makes the x-member fit a little tighter than normal (due to moving the engine forward). It really wasn’t a big issue after the rivets to the bump stops were removed. Other items to note.. The x-member is notched on the passenger side for brake lines and fuel line. I went ahead and removed my brake lines to easy the installation, I believe it could be done without removing the lines. Below are some pictures of the x-member and installation. http://i284.photobucket.com/albums/l...t/P1190150.jpg http://i284.photobucket.com/albums/l...t/P1190151.jpg http://i284.photobucket.com/albums/l...t/P1190152.jpg http://i284.photobucket.com/albums/l...t/P1190153.jpg http://i284.photobucket.com/albums/l...t/P1190154.jpg http://i284.photobucket.com/albums/l...t/P1190155.jpg http://i284.photobucket.com/albums/l...t/P1190156.jpg http://i284.photobucket.com/albums/l...t/P1190157.jpg http://i284.photobucket.com/albums/l...t/P1190158.jpg http://i284.photobucket.com/albums/l...t/P1190159.jpg http://i284.photobucket.com/albums/l...t/P1190160.jpg http://i284.photobucket.com/albums/l...t/P1190161.jpg http://i284.photobucket.com/albums/l...ct/P1190162jpg http://i284.photobucket.com/albums/l...t/P1190163.jpg http://i284.photobucket.com/albums/l...t/P1190164.jpg http://i284.photobucket.com/albums/l...t/P1190165.jpg http://i284.photobucket.com/albums/l...t/P1190166.jpg http://i284.photobucket.com/albums/l...t/P1190167.jpg http://i284.photobucket.com/albums/l...t/P1190168.jpg http://i284.photobucket.com/albums/l...t/P1190169.jpg http://i284.photobucket.com/albums/l...t/P1190170.jpg http://i284.photobucket.com/albums/l...t/P1190171.jpg http://i284.photobucket.com/albums/l...t/P1190172.jpg The entire installation took me about 3 hours. It could have been done in half of that time on the stock length transmission and following the manufactures recommendation on removing the engine. Conclusion – I would/will purchase this item in the future. It is very well designed and constructed. As I mentioned before, the item was well packed and delivered very quickly. I considered building my own, but by the time you included, the grade 8 bolts, the clam shell motor mounts, the ¼” plate material, and the time it would take to do the fabrication, I believe a person would be far ahead purchasing this from Pacific Fabrication. I highly recommend this item. Let me know if you have any specific questions on the x-member or the install. |
Re: Crash's 72 K10
Whoa Mark! You are moving so fast I can't keep up with the progress. I like the new cross member. It looks like your wiring fell right into place. You have done your homework on this build. Keep the updates coming.
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Re: Crash's 72 K10
Sat here and looked at your complete build so far, very nice work and a lot of head scratching, good luck on the part you don't like, the bodywork. I'm sure it will turn out like the rest of your build. Good work.
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Re: Crash's 72 K10
Saturday morning was a bit cooler than Friday afternoon…
http://i284.photobucket.com/albums/l...t/P1210204.jpg Started out the day by bending the transmission lines, and creating the inverted flare for the line connections. http://i284.photobucket.com/albums/l...t/P1210205.jpg http://i284.photobucket.com/albums/l...t/P1210206.jpg http://i284.photobucket.com/albums/l...t/P1210207.jpg http://i284.photobucket.com/albums/l...t/P1210208.jpg http://i284.photobucket.com/albums/l...t/P1210209.jpg http://i284.photobucket.com/albums/l...t/P1210210.jpg http://i284.photobucket.com/albums/l...t/P1210211.jpg http://i284.photobucket.com/albums/l...ct/P121012.jpg http://i284.photobucket.com/albums/l...t/P1210213.jpg http://i284.photobucket.com/albums/l...t/P1210214.jpg http://i284.photobucket.com/albums/l...t/P1210215.jpg http://i284.photobucket.com/albums/l...t/P1210216.jpg I modified one of the transmission mounting brackets from the 5.3L to use on the new setup. http://i284.photobucket.com/albums/l...t/P1210217.jpg Finally, I dirt dobbered a temporary exhaust system together.. This will work until I can get it to a muffler shop. I decided to leave the dirt on the mufflers.. I think you should always have something old from the past… http://i284.photobucket.com/albums/l...t/P1210218.jpg http://i284.photobucket.com/albums/l...t/P1210219.jpg http://i284.photobucket.com/albums/l...t/P1210220.jpg Got some pictures of it moved outside while I sweep the shop.. http://i284.photobucket.com/albums/l...t/P1210221.jpg http://i284.photobucket.com/albums/l...t/P1210222.jpg http://i284.photobucket.com/albums/l...t/P1210223.jpg http://i284.photobucket.com/albums/l...t/P1210224.jpg http://i284.photobucket.com/albums/l...t/P1210225.jpg http://i284.photobucket.com/albums/l...t/P1210226.jpg My PCM arrived late yesterday.. This week I will be working on building a driver’s side battery box, getting the relays ready for the fuel pump and fans. With a little luck, I might be able to fire the engine up next weekend.. |
Re: Crash's 72 K10
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Thanks... I hope so.... |
Re: Crash's 72 K10
Looking better and better, what size exhaust are you running, lots of room for it. I have 3" on my 71 4x4, pretty tight in some places but works, need it for the Big block. Nice temp, here it is -17c on a warm day, was -36c last week for almost 3 days, rather rough. it's getting closer to spring though.
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Re: Crash's 72 K10
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2 1/4" is what is on there now.. I will go with 2 1/2" when I take it to the muffler shop... The weather here has been very mild.. It was 68 Friday... |
Re: Crash's 72 K10
I will start my resto on my 72 K10 SWB stepside within the next month or so and wanted to thank you for posting so many pics. They surely take the guess work out of alot that I want to do to mine. Keep the pics a coming!!! Great work and awesome truck!!!
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Nice work. Lost of good and detailed information.
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Nice progress Mark! All the custom hard lines look better than factory. Diggin the dobber exhaust too. |
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True..... Thanks for the comment on the lines.. I am not 100% happy with them, but they will work... ;) |
Re: Crash's 72 K10
On the frame you used POR15, can you spray it or do you have to brush it? Are you happy with the results? It seems as if that paint offers a good long lasting protection, just not wanting to brush it if possible. I have used a brand called "Master Series" before with much success just havent used POR15. Your comments will be greatly appreciated.
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Good luck on finishing up your current project and moving forward on the 72. |
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Frame is looking great! Nice work!
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I am very impressed. How many builds have you done? I am in the process of my second restoration, but I can tell you know what you are doing. Just the idea of installing a LS engine is daunting. Thanks for all the pictures and the knowledge you are passing on.
Here is mine http://www.flickr.com/photos/waltspr...7628925019747/ |
Re: Crash's 72 K10
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This is my first build... I have done a lot of mechanic work in the past (long ago) and a couple of engine swaps.. So I am learning as I go... this forum and the people on it are great resources... I would not be this far along without them… |
Re: Crash's 72 K10
Hey Mark, your cooler lines looked great!! I was wondering where you got your wiring diagram??? (I'm a little concerned)
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Re: Crash's 72 K10
It's alive...!!!!!!!!!!!!!!! Hooked up the PCM. powered up the fuse panel.. hit the starter.. started right up.... sounds good..
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Thanks fakerwade.... I could very well have things wrong.. However, in this case I think I am right. After review the wiring diagrams and the fuse box itself the orange wires (Blue Pin 20 and Pin 57 - Circuit 440) uses a 20 amp fuse. I agree it seems large for memory retention as well.. But I thought it best to follow what the factory did. On the fuel pump, I was surprised with that as well.. The fans circuits work by the PCM taking the pins to ground. However, the fuel pump outputs 12V+.. Not sure why they did it that way... Once again thanks... and please let me know if you spot any other issues.. |
Re: Crash's 72 K10
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Amazing how fast you got the chassis done and motor running. It took me a solid year. As soon as fishing weather hits I usually stop or slow to crawl. I'm going to try to stay hooked up this year just to try to keep up with you;) |
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Nothing like an LS engine! After swapping in the 6.0 in my Camaro I would never look back at using the SBC. I will however use the SBC thats in my 72 truck since I really dont want to spend a great deal of money on another swap. Awesome you got the harness figured out and you have it running. I chose the path of least resistance and bought a stand alone harness for the Camaro. Great job and thanks again for all of the information!!!
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Re: Crash's 72 K10
Wow amazing build. You OK guys sure know how to build them. Looking forward to seeing more
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nice work
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Thank you... |
Re: Crash's 72 K10
Update from last weekend.. Built a driver’s side battery box out of what I had on hand.. I am not super happy with it, but it is functionally, and does not look that bad. It did fit well, and is very stable.
http://i284.photobucket.com/albums/l...t/P1280233.jpg http://i284.photobucket.com/albums/l...t/P1280234.jpg http://i284.photobucket.com/albums/l...t/P1280235.jpg http://i284.photobucket.com/albums/l...t/P1280236.jpg http://i284.photobucket.com/albums/l...t/P1280240.jpg I installed new radiator rubber support pieces and replaced the modified 2 core metal support pieces with 4 core ones. http://i284.photobucket.com/albums/l...t/P1280237.jpg http://i284.photobucket.com/albums/l...t/P1280238.jpg After that I installed the new radiator support mounts. http://i284.photobucket.com/albums/l...t/P1280239.jpg Next I temporary wired up the engine harness and fuel pump. http://i284.photobucket.com/albums/l...t/P1290245.jpg http://i284.photobucket.com/albums/l...t/P1290246.jpg Then I fired the engine up.. started instantly.. I used the Scan Gauge out of my Tundra to look for PCM codes and to monitor water temp, loop mode, and RPM. http://i284.photobucket.com/albums/l...t/P1280228.jpg http://i284.photobucket.com/albums/l...t/P1280229.jpg http://i284.photobucket.com/albums/l...t/P1280230.jpg http://i284.photobucket.com/albums/l...t/P1280231.jpg http://i284.photobucket.com/albums/l...t/P1280232.jpg http://i284.photobucket.com/albums/l...t/P1290243.jpg http://i284.photobucket.com/albums/l...t/P1290247.jpg Mounted the radiator http://i284.photobucket.com/albums/l...t/P1290256.jpg http://i284.photobucket.com/albums/l...t/P1290257.jpg Sunday I stripped the old cab all the way down and moved it out of the shop … getting ready to bring the new cab in.. http://i284.photobucket.com/albums/l...t/P1290259.jpg http://i284.photobucket.com/albums/l...t/P1290260.jpg http://i284.photobucket.com/albums/l...t/P1290261.jpg http://i284.photobucket.com/albums/l...t/P1290254.jpg I had my lovely, wonderful, wife record the engine startup… Seems she could not keep the camera off of me.. Can’t say I blame her.. :lol: But she did get some pictures of it running. The audio is terrible on the cheap camera we were using the engine was much more quite than this video depicts. http://i284.photobucket.com/albums/l...h_P1290244.jpg |
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