My 1991 Crew Cab project
 

So a year or two ago, I sold my 91 crew cab V3500 with a 6.2 diesel, 4L80e trans, and NP205 t-case.
Here is the thread on it:
http://67-72chevytrucks.com/vboard/s...d.php?t=488080
I really liked that truck but it was a stripped down work truck that was loud and rough riding. I got a 98 K3500 CCLB with a 6.5TD/4L80E and sold my 91 to a buddy (he lifted it, cut it down to a short bed, and painted it). I really liked how the IFS truck rode and was happy to get a turbo diesel.

Recently I had been contemplating getting rid of the 98, it's not really what I want. So another 91 popped up on Facebook. I posted my 98 on Facebook for sale and sold it the next day. The same evening I bought my new 91! The seller even delivered it to my house 35 miles away for no extra charge.

Attachment 1557405

The good: 1991 V3500, 454 TBI, 4L80E, NP205
Fully loaded, power windows/locks, a/c, cruise, dual batteries, 9000# Warn winch.

The bad: steering column is broken, there are a few rust spots, the front bench seat is destroyed, and the passenger front end is wrecked.

Re: My 1991 Crew Cab project
 

Re: My 1991 Crew Cab project
 

Re: My 1991 Crew Cab project
 

Re: My 1991 Crew Cab project
 

Re: My 1991 Crew Cab project
 

I love it!! I seen the craigslist ad... You did very well my friend! I will definitely follow ur progress on this rig!

Congrats!

Re: My 1991 Crew Cab project
 

Thanks man!

I have, at least I think, drastically changed the look for the better.

First I removed the running boards, bug deflector, topper, and plastic bed liner (4 things I hate).

Attachment 1557447

Re: My 1991 Crew Cab project
 

The inside of the bed is in amazing shape, very few dents in the floor.Attachment 1557449

Re: My 1991 Crew Cab project
 

The next thing I did was throw my tires and wheels on it, I got done around midnight so this picture is dark.

Attachment 1557451

Re: My 1991 Crew Cab project
 

The next day pulled out the core support, removed the bad fender, put in a new column, and popped out the passenger front door dent. It's like it was never dented.

Attachment 1557455

The bad column is weird, the metal tube broke off clean. I'm going to disassemble it and take pictures.



*sorry I can only upload one picture at a time on my phone*

Re: My 1991 Crew Cab project
 

Core support before, it was pretty hammered.

Attachment 1557456

Re: My 1991 Crew Cab project
 

Core support now, still needs a BFH massage.

Attachment 1557459

I put the winch to work to straighten the core support. I put a snatch block on my CCSB and ran the rope back to the core. Both trucks were in 4 low and park, It was Dragging them towards each other. I finally had to get 2 helpers and have them stand on the brakes in both lol

Re: My 1991 Crew Cab project
 

Nice score. Too bad your not closer to me, because I have a core support and fender.

Re: My 1991 Crew Cab project
 

Just my luck lol!


I spent some more time straightening the core support, it's close enough until I get a fender...

Attachment 1557682

Re: My 1991 Crew Cab project
 

That's gonna be an awesome truck

Re: My 1991 Crew Cab project
 

Nice truck! :metal:

Seems like all the 91' V3500's ended up in Alaska. I never see them for sale here.

Re: My 1991 Crew Cab project
 

Thanks guys!

Re: My 1991 Crew Cab project
 

The 1991 V3500 is the "Holy Grail" of square bodies. I have one too.

http://ck5.com/forums/data/xengaller...74ede7af.jpg?0

Re: My 1991 Crew Cab project
 

Yes it is!
Congrats to you also!

Re: My 1991 Crew Cab project
 

Love it! What next?

Re: My 1991 Crew Cab project
 

I still have to pick up a fender. I'm going to shampoo the carpet and clean up the interior.
The back bench seat is perfect, the front has a broken frame. I just happen to have a 98-ish bench seat with center fold down arm rest. I'm planning on putting it in the front.
Pic I found online of what my seat looks like
Attachment 1558375

I'm also going to pull the bumpers off and replace them with a factory front bumper and a rear sport bumper. I also need to order some new grill parts...

Re: My 1991 Crew Cab project
 

Little more progress

Attachment 1559196

Re: My 1991 Crew Cab project
 

Re: My 1991 Crew Cab project
 

Re: My 1991 Crew Cab project
 

Looks good with the new fender. How heavy was the winch and bumper you pulled off? I've always liked that style but already have 4000 lbs over my front axle.