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-   -   Camper shell tonneau cover (https://67-72chevytrucks.com/vboard/showthread.php?t=787961)

Thrill4130 06-03-2019 12:14 AM

Camper shell tonneau cover
 
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I have a camper shell I’ve been modifying but need a tonneau cover for the sunroof. I’ve looked online and hobby lobby but interested if anyone knew of a good source for brown 6’x6’ material for cover? I have stainless buttons and want to make one myself so mainly need material. Thanks for any ideas I’ll keep looking online but seems everyone gave up on that style for fiberglass ones. Here’s some pictures
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Thrill4130 06-03-2019 12:19 AM

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Those holes from the highway caused the sunroof.
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Astro-Balls 06-03-2019 12:32 AM

Re: Camper shell tonneau cover
 
6' x 6' ? is that the actual finished dimension you need?
You can get used Billboard vinyl for cheap, its heavy gauge material too.

https://www.billboardvinyls.com/prod...SABEgLNRvD_BwE

You can buy first quality Tonneau Vinyl here..


https://www.sailrite.com/Tonneau-Black-77-Cover-Fabric

special-K 06-03-2019 10:07 AM

Re: Camper shell tonneau cover
 
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Talk to your local upholstery shop. I've worked with one for years. I do all the fab & hardware, take it to him, and he makes it up. He gives me the hardware to to take home to prepare for his work.

Here is a project I did with him. I put 1" x 1" aluminum channel along the top of the bed near the inner edge, rounded the back corners, installed the slide-in mount for the front of the tonneau along front of bed, mounted all the snaps and bow mounts, he did the rest

Thrill4130 06-03-2019 05:24 PM

Quote:

Originally Posted by special-K (Post 8536081)
Talk to your local upholstery shop. I've worked with one for years. I do all the fab & hardware, take it to him, and he makes it up. He gives me the hardware to to take home to prepare for his work.

Here is a project I did with him. I put 1" x 1" aluminum channel along the top of the bed near the inner edge, rounded the back corners, installed the slide-in mount for the front of the tonneau along front of bed, mounted all the snaps and bow mounts, he did the rest

Thanks for the suggestion. The guy they use at work is super backed up so I was trying to avoid slowing him down at all.
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Thrill4130 06-03-2019 05:27 PM

Quote:

Originally Posted by Astro-Balls (Post 8535937)
6' x 6' ? is that the actual finished dimension you need?
You can get used Billboard vinyl for cheap, its heavy gauge material too.

https://www.billboardvinyls.com/prod...SABEgLNRvD_BwE

You can buy first quality Tonneau Vinyl here..


https://www.sailrite.com/Tonneau-Black-77-Cover-Fabric

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That sailrite website was more what I was looking for thanks I’ll let you know what I end up doing. 6’x6’ was rough size I think it’s 73”x 63” but I’ll have to double check.
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Astro-Balls 06-05-2019 06:41 PM

Re: Camper shell tonneau cover
 
Are you going to grow "Plants" in the back of that truck?...;)

Thrill4130 06-21-2019 03:07 PM

1 Attachment(s)
I ended up getting the camper tex beige material. Thanks for the tip on sailrite. Hand stitching the edges before I put stainless buttons in.
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special-K 06-22-2019 07:01 AM

Re: Camper shell tonneau cover
 
That will be nice. I was trying to help you avoid having to make it. I figure there are other upholstery shops that could have gotten to it. My other suggestion would have been to buy a tonneau for a shortbed Stepside... approx 4' x 6'. Handmade by yourself is the best when it comes to fulfilling the soul :cool:

Thrill4130 06-22-2019 11:22 AM

Quote:

Originally Posted by special-K (Post 8546487)
That will be nice. I was trying to help you avoid having to make it. I figure there are other upholstery shops that could have gotten to it. My other suggestion would have been to buy a tonneau for a shortbed Stepside... approx 4' x 6'. Handmade by yourself is the best when it comes to fulfilling the soul :cool:

Yeah I like the experience of doing it myself. Adds more character to the truck.
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Astro-Balls 06-22-2019 11:30 AM

Re: Camper shell tonneau cover
 
Wow, I respect your skill and patience to do that project.

Ol Blue K20 06-22-2019 11:37 AM

Re: Camper shell tonneau cover
 
I can't wait to see the finished product. Nice work you're doing.

Thrill4130 07-07-2019 02:54 PM

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I finally got the cover on today. Now I see why everyone switched to solid cover. Stretching those buttons into place was crazy hard. That’s after I had to redo one side because it was about 1/4” short. Ready to see if it stays on during highway driving. 2500 mile trip on Friday so hopefully no issues.
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flashed 07-07-2019 03:05 PM

Re: Camper shell tonneau cover
 
Looks great , I bet it will stay , the older El Camino covers used to be made like that and they stayed on just fine .

Thrill4130 08-19-2019 12:11 AM

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I made some templates for the inside paneling. I’m going to try to insulate the sides to help a little. It’s like sleeping in a oven. I bought 0.040 aluminum I think for the sides and I’m gonna draw up some designs to bead roll on them.
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Thrill4130 08-24-2019 09:50 PM

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Here’s the beginning of the bead rolled inner panels. Polished the raised bead then next week I’m gonna tape off the bead. Then I will use a scotch pad to scuff up the window frame areas and outside ring. Hopefully it will give it some cool contrast. Eventually I’m gonna have a friend paint a sweet mural in the middle.
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Thrill4130 11-24-2019 08:54 PM

Re: Camper shell tonneau cover
 
5 Attachment(s)
Finally got some videos up on youtube under "Show Me Trucks". I have videos on this camper build along with "Woody" 1967 Chevy C10 327 longbed build, 1967 Chevy C10 5.3l shortbed build and more. I learned so much from this site so I hope you all enjoy these videos.


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