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-   -   Project: Agent Orange (https://67-72chevytrucks.com/vboard/showthread.php?t=368631)

vtblazer 10-24-2009 07:41 AM

Project: Agent Orange
 
Finally got down to one project, took a few years but I'm here now.

Build overview: To create a dependable, capable wheeler that will drive comfortably down the highway at 70+ mph.

* This build is possible only by the donations of several different blazers & trucks *

Parts of the project:

Chassis came from my very first blazer that I tore into back in 03.
http://i639.photobucket.com/albums/u...lazerframe.jpg

Tub came from Texas where it had been rolled when it was only three years old, which equaled zero rust but major body damage.
http://i639.photobucket.com/albums/u...nalTubPics.jpg
http://i639.photobucket.com/albums/u...nalTubPics.jpg
http://i639.photobucket.com/albums/u...nalTubPics.jpg

Firewall, windshield frame, pass quarter & outter rocker were all toast, so I needed a donor and found this to use.
http://i639.photobucket.com/albums/u...donortruck.jpg
http://i639.photobucket.com/albums/u...donortruck.jpg
http://i639.photobucket.com/albums/u...orfirewall.jpg

Which led to this, it's first 'storage event'.
http://i639.photobucket.com/albums/u...donorparts.jpg

Next time it saw the light of day & work.
http://i639.photobucket.com/albums/u...zerproject.jpg

http://i639.photobucket.com/albums/u...zerproject.jpg

vtblazer 10-24-2009 07:42 AM

Re: Project: Agent Orange
 
This got accomplished.
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg

Put up for sale the 1st time.
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg

The deal fell through thankfully and work commenced.
Factory floor seam & windshield frame work.
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg

vtblazer 10-24-2009 07:42 AM

Re: Project: Agent Orange
 
The tedious blazer windshield frame graft to the truck firewall.
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg

First time it looked almost whole, yet worlds away from being complete.
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg
http://i639.photobucket.com/albums/u...zerproject.jpg

vtblazer 10-24-2009 07:43 AM

Re: Project: Agent Orange
 
Another winter's storage.
http://i639.photobucket.com/albums/u...allyWheels.jpg


Found a good used set of 37" GoodYear MTR radials.
http://i639.photobucket.com/albums/u...bay025MTRS.jpg

Found a set 1-ton axles out of an '86 CUCV.
http://i639.photobucket.com/albums/u..._5975Axles.jpg
http://i639.photobucket.com/albums/u..._5976Axles.jpg

Had the H2's from another truck.
http://i639.photobucket.com/albums/u...p_6116MTRs.jpg

Digging it out yet again.
http://i639.photobucket.com/albums/u...s/DSC01993.jpg
http://i639.photobucket.com/albums/u...s/DSC01990.jpg
http://i639.photobucket.com/albums/u...s/DSC01989.jpg
http://i639.photobucket.com/albums/u...s/DSC01988.jpg

vtblazer 10-24-2009 07:43 AM

Re: Project: Agent Orange
 
Additional ingredients will include:

355 crate motor with a Tuned Port Injection set up from an '86 Vette & serp belt assembly.
700r 4-spd auto transmission coupled to a 241 transfer case. (poor mans doubler that nets a 79:1 crawl ratio)
1-ton axles with 4:56 gears - Front will have an ARB, rear is locked via Detroit
37" GoodYear MTR's on H2's (maybe 40's if the budget allows)
Full cage & after-market suspension seats, yet to decide on the brand.

Brought it back to the home shop where it will stay & be completed.
http://i639.photobucket.com/albums/u...kAtTheShop.jpg

Began the task of making it whole.
http://i639.photobucket.com/albums/u...owerPillar.jpg
http://i639.photobucket.com/albums/u...931APillar.jpg
http://i639.photobucket.com/albums/u...sFloorSeam.jpg
http://i639.photobucket.com/albums/u...sFloorSeam.jpg

Test fit the doors, do or die time right here.
http://i639.photobucket.com/albums/u...oorInstall.jpg
http://i639.photobucket.com/albums/u...oorInstall.jpg
http://i639.photobucket.com/albums/u...oorInstall.jpg

Passengers inner kick panel had some real issues.
http://i639.photobucket.com/albums/u...InnerPanel.jpg
http://i639.photobucket.com/albums/u...InnerPanel.jpg

vtblazer 10-24-2009 07:44 AM

Re: Project: Agent Orange
 
POR'd all the flash rust I could find, wiper area in the cowl, under the dash and around the transmission tunnel too.
http://i639.photobucket.com/albums/u...derDashPOR.jpg
http://i639.photobucket.com/albums/u...139CowlPOR.jpg
http://i639.photobucket.com/albums/u...derDashPOR.jpg

On to primer and showing you some of the connection points.

Looks just like every other tub now...:chevy:
http://i639.photobucket.com/albums/u...ersApillar.jpg
http://i639.photobucket.com/albums/u...assApillar.jpg
http://i639.photobucket.com/albums/u...rKickPanel.jpg
http://i639.photobucket.com/albums/u...rimedFlash.jpg
http://i639.photobucket.com/albums/u...riorPrimed.jpg

Okay, I think that gets everything basically updated to the last couple post's on the other two threads I had going...whew. :lol:

jaros44sr 10-24-2009 07:55 AM

Re: Project: Agent Orange
 
guess this makes me first on board

vtblazer 10-24-2009 08:01 AM

Re: Project: Agent Orange
 
Quote:

Originally Posted by jaros44sr (Post 3583991)
guess this makes me first on board


:welcoem: Hope you enjoy the ride.

jaros44sr 10-24-2009 08:12 AM

Re: Project: Agent Orange
 
Quote:

Originally Posted by vtblazer (Post 3584001)
:welcoem: Hope you enjoy the ride.

soooo! what's the first step...lizard skin, and paint?

vtblazer 10-24-2009 08:31 AM

Re: Project: Agent Orange
 
Quote:

Originally Posted by jaros44sr (Post 3584018)
soooo! what's the first step...lizard skin, and paint?

Nope...getting this build thread up to speed is. :chevy:

Big J 10-24-2009 08:32 AM

Re: Project: Agent Orange
 
Is it done yet?:lol: Whats your guess on a completion date? For anyone new and not seen your previous work ya might throw up a list of all the goodies, drivetrain, lift, etc.
So what are ya into this weekend? Why don't ya come down and help me finish mine?:lol: Just a little more sanding....:lol:

vtblazer 10-24-2009 08:58 AM

Re: Project: Agent Orange
 
Quote:

Originally Posted by Big J (Post 3584043)
Is it done yet?:lol: Whats your guess on a completion date? For anyone new and not seen your previous work ya might throw up a list of all the goodies, drivetrain, lift, etc.
So what are ya into this weekend? Why don't ya come down and help me finish mine?:lol: Just a little more sanding....:lol:


Not done, still have 'everything' to do.

Needs to be done and have a few road & wheeling trials under it's belt by Sept of next year for the trip out to Moab where we'll be attended Blazer Bash 2010.

Posted a few specs above, will continue to add as time allows.

This weekend with luck could provide the sound proofing.

I'm busy this weekend and can't come down but like where your heading, now go get busy on yours...maybe do some sanding or something. :sumo::lol:

Thealien 10-24-2009 09:12 AM

Re: Project: Agent Orange
 
Subscribed. Love seeing your work! Still doing research on my end.

swyfor5 10-24-2009 09:26 AM

Re: Project: Agent Orange
 
Wow, that's how to start a thread! Awesome work VT! I'm on board!

Gary 70 Jimmy 10-24-2009 12:13 PM

Re: Project: Agent Orange
 
Nice job are you going to need the speaker and cover that is hanging under the dash I need one if want to sell it.

vtblazer 10-24-2009 01:16 PM

Re: Project: Agent Orange
 
New stuff, new since the old threads.

Swapped over the axles.

The brown tub had 4" front springs in the front & 4" lift blocks with stock springs in the rear.
Left the springs, pulled the blocks.
Thing's will level out once I transfer over the DIY shackle flip.

Some serious asshang goin' on right now though...:lol:

How it sat once we pulled to top off.
http://i639.photobucket.com/albums/u...3201TopOff.jpg
http://i639.photobucket.com/albums/u...3202TopOff.jpg

The rebuilt front Dana 60 axle with an ARB cover.
http://i639.photobucket.com/albums/u...5Dana60ARB.jpg

Tire size comparision prior to the swap.
http://i639.photobucket.com/albums/u...8BothTires.jpg

Stripping out the old frame that was under the '69 tub.
http://i639.photobucket.com/albums/u...ngOldFrame.jpg

Major changes need to happen here.
http://i639.photobucket.com/albums/u...228AssHang.jpg
http://i639.photobucket.com/albums/u...226AssHang.jpg
http://i639.photobucket.com/albums/u...231AssHang.jpg

msgross 10-24-2009 01:45 PM

Re: Project: Agent Orange
 
Dr. Frankenstein would be proud of your creation, nice work...

http://www.hostingwiththemostzing.co...3/dr-frank.jpg

turp mcspray 10-24-2009 02:17 PM

Re: Project: Agent Orange
 
Nice job on the tub rebuild! I also have a nearly rust rust free tub that was rolled decades ago. I picked up a blazer firewall clip with intentions of doing the same thing you did. We'll see if I live long enough to get all of my projects done. LOL!

AJs72K5 10-24-2009 02:27 PM

Re: Project: Agent Orange
 
Agent Orange. Love it. You gonna drive it or trailer it to Blazer Bash?

69TowRig 10-24-2009 03:49 PM

Re: Project: Agent Orange
 
*****in! I like the "quick progress" threads where I can see years of work in 5 minutes! A complete reversal of my stuff, where I can see 5 minutes worth of work in years!

1949gmc 10-24-2009 03:55 PM

Re: Project: Agent Orange
 
WOW! No rust! Not sure that I'll ever see a Blazer/Jimmy up close that doesn't have rust on it.

How difficult was it to get the firewall/floorpan/torque box all back together? How did you go about welding them? Did you have to drop the torque box some to weld the firewall and floor together? How'd you do it?? I'm not gonna be able to sleep til I know how you did it! ;)

vtblazer 10-24-2009 04:19 PM

Re: Project: Agent Orange
 
Quote:

Originally Posted by AJs72K5 (Post 3584453)
Agent Orange. Love it. You gonna drive it or trailer it to Blazer Bash?


:burnout:

vtblazer 10-24-2009 04:29 PM

Re: Project: Agent Orange
 
5 Attachment(s)
Quote:

Originally Posted by 1949gmc (Post 3584572)
How difficult was it to get the firewall/floorpan/torque box all back together? How did you go about welding them? Did you have to drop the torque box some to weld the firewall and floor together?

Not as complicated as your invisioning it, no need to mess with the torsion boxes at all, just the pieces that come up the firewall as seen in these pics.

The floor seam is more like a lap joint as seen in the last two pics.

1949gmc 10-24-2009 04:34 PM

Re: Project: Agent Orange
 
Where did you weld them together? Like the factory spot welds?

vtblazer 10-24-2009 04:45 PM

Re: Project: Agent Orange
 
1 Attachment(s)
Quote:

Originally Posted by 1949gmc (Post 3584599)
Where did you weld them together? Like the factory spot welds?

That as well as the physical floor seam.

Up the firewall brace too and don't forget, it's also welded at the 'a' pillars.


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