Timing cover crankshaft seal replacement
 

Well, here we go.........

As the title says I have to tackle timing cover crankshaft seal replacement. In the past I always had the 'luxury' of having timing cover off the engine, on the workbench when replacing crankshaft seal. Couple of 2x4 cut-offs and some gentle taps quickly persuades seal to seat into its prescribed spot. This time around engine is in the truck and I have a slow drip leak when engine is running. The engine is a fresh, bottom up 350 rebuild - which upsets me even more, with a brand new balancer, stock replacement sheet metal timing cover (Dorman IRC) covering Cloyes double roller timing chain and NATIONAL 9845 crankshaft seal. I do have the right tools to pull harmonic balancer (6-3/4") and press it back on without resorting to hammering.

Question - are there any tricks or tips for removing old seal without damaging sheet metal timing cover? I would like to know what others have used to perform the same job. Thanks!

//RF

Re: Timing cover crankshaft seal replacement
 

FWIW - you have to pull the damper, water pump, fan etc
Might as well pull the 10 bolts out and do it on your bench - you will be happy you did
It looks like the timing chain cover is new - if so and you have a leak I would look very hard at the crank shaft and make sure it does not need sleeved - many releaks occur at this contact point because the crank shaft OD is worn down

Re: Timing cover crankshaft seal replacement
 

You can't do it with the engine in the vehicle. You have to have something behind the cover to brace it. You'll cave the cover in tryin' to beat the seal in with the cover on the engine.

Sorry mang... but it has to come off.

But... you sure it's the crank seal? and not the front cover to pan seal? You could have installed a thin gasket when needing a thick gasket for that seal. Just something to consider before having to pull everything off the front of the engine. Then again... pulling an oil pan isn't any fun either... :)

Gary

Re: Timing cover crankshaft seal replacement
 

Guess he's going to find out if its the pan or the front seal. It really SUCKS @$$ that you have to pull the pan to pull the timing cover. Some have just removed the bolts and pry'd the pan down, then trimmed the corners off the lip to get the front cover back in. Globs of chile-cone and just hope it doesn't leak. Myself I never had any luck doing it that way... fixed the timing cover leak only to create a pan gasket leak.






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Re: Timing cover crankshaft seal replacement
 

For oil pan I used a single piece FelPro Q1880 thick (late style) driver side dipstick. The corners are bone dry. The leak is clearly visible - right at the bottom of the seal. The PVC valve is installed and functioning so there should not be crank case back pressure. I have a suspicion that a double roller timing chain crank gear is causing excessive oil splatter right on the back of the timing seal.

FSM states that timing seal replacement is doable without timing cover removal.

Balancer is brand new, and before final assembly I trial fitted oil seal on the balancer shaft - appeared to be a good fit. I may cut piece of 1/4" aluminum sheet with a semi circle to allow a seal pry bar to rest on vs. timing cover.

Replacement oil seal installation requires gentle taping. I have a core engine sitting on the stand - something to practice on tonight before jumping on a real job.

//RF

Re: Timing cover crankshaft seal replacement
 

Let us know how your trial run with the engine on the stand goes... this would be nice to be able to do with the engine in the vehicle.

Gary

Re: Timing cover crankshaft seal replacement
 

I've had quite good luck with this style of seal puller:
http://www.matcotools.com/ProductImages/SP56.jpg

When I assemble my timing cover, I will put the bolts in and just barely snug them up with my fingers. Then, I'll install the harmonic damper/balancer and finish tightening the timing cover bolts to the proper torque specification with an offset crowfoot style wrench. Or, since it's just a timing cover and I've done a couple hundred of them, I just torque them by hand/feel.

My theory for installing the balancer before torquing the timing cover bolts was devised from when I rebuilt an engine and the dowels were a sloppy fit with the timing cover. Leaving the cover loose ensured that the damper centred the cover around the crankshaft seal.

It worked well as that engine did not leak from the crankshaft seal or the timing cover.

Re: Timing cover crankshaft seal replacement
 

This. A great idea.

Re: Timing cover crankshaft seal replacement
 

I agree... will give that a try the next time I pull a cover. :)

Gary

Re: Timing cover crankshaft seal replacement
 

I had a cover that sat ever so slightly offset and caused the seal to leak. I must have pulled that damn cover 5 times to stop the leak. It just kept tearing the seal. I finally ended up replacing the timing cover completely and the problem went away. Pay very close attention to the seal when you pull it out. See if its pushed down on one side or if the rubber is worn off more in one place on the seal. This will indicate that the cover itself isnt positioned right.

Re: Timing cover crankshaft seal replacement
 

Update

Well I did a practice run (I have two cores sitting on the stands).

1) Removal of the water pump (long type) is not required for balancer removal - there is enough clearance for balancer to clear water pump body. It does make it easier for reach balancer from the top (I'll be doing from underneath)
http://i226.photobucket.com/albums/d...tsPhoto506.jpg

2) The Claw seal removing tool works - but you need to wrap end of the shaft to protect it being scored.

http://i226.photobucket.com/albums/d...tsPhoto516.jpg

Seal will be trashed
http://i226.photobucket.com/albums/d...tsPhoto517.jpg

The sheet metal cover flex during R&R, but if you keep amount of force in check should be OK. Note the blue paint residue around seal bore perimeter
http://i226.photobucket.com/albums/d...tsPhoto519.jpg

Actual job will have till weekend
//RF

Re: Timing cover crankshaft seal replacement
 

piece of cake now, just need an oak board with hole drilled in it to accommodate crank snout, and a huge socket or the like.

Re: Timing cover crankshaft seal replacement
 

Update

R&R timing cover seal. Total time about 2-1/2 (going slow). Sorry, but I did not take any photos during actual job - just me and my truck (no helpers).

Seal popped out very easily and seal's OD rim felt oily. This may explain the leak. On a replacement seal I put a thin bed Loctite #2 gasket sealer on the OD rim. While being down there I put some this sealer on the oil pump shaft hole bolt (3/8-16). This bolt hole is known for causing mysterious oil leaks.
Did not see any oil after starting and running engine for awhile. I did see some oil bubbling through on the bottom of the oil pan half moon. I having a slopping driveway and oil in the pan maybe accumulating against in front of the oil pan. As a desperation measure I put a bed of #2 gasket sealer - I doubt it will stop it, but it worth the shot. The Loctite gasket sealer stays pliable and may curtail the seepage - we'll see after a test drive.

//RF

Re: Timing cover crankshaft seal replacement
 

You lost me on that one.........


Do you have any details on how you installed the new seal? I think that is the biggest question most of us have.

Re: Timing cover crankshaft seal replacement
 

I'll have to put together post op photo session. The installation of the crankshaft oil seal into the timing cover is rather straight forward, but I guess the pictures tell the story better than my narrative.

However, the oil leak has not been cured - I may need to drop the oil pan and replace oil pan gasket. Photos tomorrow, I promise.

//RF

Re: Timing cover crankshaft seal replacement
 

i would use one of these tools to install the seal ,there about 15 bucks

Re: Timing cover crankshaft seal replacement
 

Unfortunately this tool will not work since crankshaft snout protrudes out and will interfere with tool. However, this tool will work if timing cover is removed from the engine.

//RF

Re: Timing cover crankshaft seal replacement
 

Follow up

How to install timing cover crankshaft seal without pounding on the seal with hammer. Disclaimer - these photos were taken on a core sitting in my garage, but actual installation was identical.

The sad core
http://i226.photobucket.com/albums/d...Photo522-r.jpg

Clean the timing cover crankshaft seal bore - remove paint residue left over by the original seal.
http://i226.photobucket.com/albums/d...Photo523-r.jpg

Install correct crankshaft adapter (7/16-20) from CompCam harmonic balancer installation set (#4920)
http://i226.photobucket.com/albums/d...Photo524-r.jpg

Install main shaft and locking nut.
http://i226.photobucket.com/albums/d...Photo525-r.jpg

Install oil seal - I like coat OD with #2 gasket sealer
http://i226.photobucket.com/albums/d...hoto526-an.jpg

Install crank gear collar (CompCam # 4789)
http://i226.photobucket.com/albums/d...tsPhoto527.jpg

Install thrust bearing and main drive nut finger tight - align collar so that it even around circumstance of the seal. Get 5/8" wrench to keep shaft from rotating and BFR to drive main nut.
http://i226.photobucket.com/albums/d...tsPhoto528.jpg

Drive until seal is flush with cover surface (or just under). Use calipers to determine the channel depth with the seal width.

That's about it - main tools used
http://i226.photobucket.com/albums/d...tsPhoto529.jpg

//RF

Re: Timing cover crankshaft seal replacement
 

Thanks for the photos and the explanation. That is pretty much the way I would have done it, but I just wanted to see/hear how you did it. You might have had a better idea than me. :)

Re: Timing cover crankshaft seal replacement
 

Had to do the same thing to my freshly rebuilt 350 just last week. I had a brand new balancer and brand new timing chain cover. When I was getting the leak on my pan I thought it was my Felpro super seal also but it turns out it was the crank seal that was leaking in the same spot as yours. Not on the seal itself where oil would be flung by centrifgal force all over the place but just a slow weep in between the seal and the edge of the cover down onto the pan. The hardest part was getting the seal out without dammaging the surrounding steel, but it was not that difficult once it starts moving. I used rtv on the outside of the new seal and it worked like a charm.
To set the seal I used a short piece of 2" DOM tubing that had a .250 wall and it was almost identical to the seal diameter. I put that over the front of the seal and tapped the seal flat with a large diameter body hammer, not moving edge to edge but flat. Slow taps sent it home with no issues and solved the leak, but I wish I would have read this before I did it, your method seems a little better to get a good seat.

Re: Timing cover crankshaft seal replacement
 

btt

Re: Timing cover crankshaft seal replacement
 

It's times like this that I'm glad I have both a hydraulic and an arbor press at my disposal.

Re: Timing cover crankshaft seal replacement
 

I"m going to try this as a quick and dirty fix on my 400, probably tomorrow while the weather is unseasonably warm here. I'm also going to install a sleeve on the harmonic balancer. If between those two things I can stop the leak that I have, I'll be happy until I can save up the funds for a crate motor some time down the road.

Re: Timing cover crankshaft seal replacement
 

I was thinking to suggest putting the seal in the freezer but too late.
I had to replace the seal some time ago and pulled the front everything and oil pan...

Re: Timing cover crankshaft seal replacement
 

Good idea. I'm going into this thinking that removing the timing cover will be a possibility. Easy enough with the serpentine drive (the pump comes out without removing anything), but if I do that, I'll splurge for a new pan (mine is a bit beat up around the sump) timing cover (crusty old Mr. Gasket) and the balancer, which I am sleeving as part of this "under $20" repair attempt.