Re: PUZZLER - Hydraulic Clutch.
I'm with Jocko, this might be an internal bleed problem. I suppose this could be in the master cylinder as easily as the slave. One other thought being - do you have any loops in any portion of the hard line or rubber hose going to the slave cylinder. If so air could be trapped in the top of a loop, similar to what happens when a disc brake caliper is incorrectly mounted upside down.
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