Thread: SiX-fo SuBuRbAn
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Old 04-18-2013, 05:50 PM   #162
jonzcustomshop
1961 crewcab
 
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Join Date: Dec 2007
Location: missoula, mt
Posts: 6,164
Re: SiX-fo SuBuRbAn

so, I drilled a bunch of holes and got out the B.F.H. and the welder and started massaging it in place.

by bending the top inch of the inner lip flat on each end I was able to get it to suck in a little bit tighter, not as perfect as stock in the corners, but it will work.

the center fit pretty nice

around the front part of the hinge the fitment was poor. I took turns welding (and heating the metal) and then smacking it in place with the hammer, after that it came out ok.

the whole lower edge hangs about a 1/4 inch low; body-wise it all lines up with the fender and rear rocker, but there would be no way to plug/spot weld it to the inner rocker, so I just welded the bottom of the inner rocker to the cent of the bottom lip on the inside.

you can see in the pic how the bottom rocker angles down a little bit compared to the rear 1/4 panel, I think the stock ones were a little more flat underneth , and I think this accounts for the 1/4 inch that the bottom lip was off.
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