[Old_Green]

I cut the 2 skins with 6.375" extra, and used my flanging tool to flange .375" of the blue panel along all the flat sections. After quadruple checking my measurements, I tacked it together. Once I was happy with the fit and overall dimensions, I moved to welding the seam on the front of the panel. .

I have messed up some good welds by getting too impatient, so I took my time, putting a stitch weld about every 3 inches along the length of the seam. I then hit it with air until cool to the touch before making another pass. I'm pretty happy with the result.

I test fit the skin onto the door frame, and it fits very well. I will pull it back off soon to test fit the full glass panels and the seals once they all come in. (wing window seals on back order)