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Old 04-18-2022, 02:51 PM   #1286
MP&C
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Join Date: Jan 2013
Location: Leonardtown, MD
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Re: 55 Wagon Progress

So...where we had left off on the wagon, more blocking of primer, fabrication/modification of defroster vents, and wiring.. So a test fit of our fuse panel mounting plate (American Autowire) found that along with our parking brake pedal assembly location and the close proximity of the Raingear wiper motor, things were much too snug. So in looking at the room available under the dash, just to the right of the brake pedal looked promising but one of our newly formed defroster tubes interferred... This one hung down too low....






And, in typical domino fashion, the fuse panel mounting plate would not work where it was not intended.





We made a new bracket of 1/8" aluminum, and bent some mounting ears to be able to place it well above the accelerator linkage. We also designed it to use existing hardware to minimize any additional holes through the nicely painted firewall.








Next, the interfering defrost duct was shortened to provide the needed clearance. Side note: Check out the HAZ difference between a TIG tack on tight fitting panels vs. having to add filler on a slight gap...





Fitted before we do the final welding, this shows to leave us sufficient room...








And now for the fun part....
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