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Jeff,
My fenders are rusted at the seam where they mount to the the box, that 90 degree seam has several hole rusted through about an inch long around the tire area. The area above the tire is rusted some too, however, they feel solid from the out side, mine were undercoated in those areas and rusted under that. Areas wo/ the under coat are not rusted.

My painter says he can R/R the gas tank filler into the older style fender.

On fitment tissue with the welded nuts is it possible/ make sense to grind off the ones that do not fit and move them???

Do the replacement fenders look ok after you redo them, once installed?

Thanks,
Les