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Old 02-07-2014, 12:05 AM   #114
MP&C
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Join Date: Jan 2013
Location: Leonardtown, MD
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Re: 55 Wagon Progress

Well today I had a phone call from 3 Mules to tell me the .023 welding wire was in. I had ordered .023 ER70S-7, but what actually showed up was EZ Grind. I guess I was destined to try this stuff out...





After about 45 minutes of changing wire, rollers, and trying different settings on the machine, we found dialing it in for 3/16 thick steel and using 1/2 second weld "application" showed about the best results.. Seems odd as the metal was 19 ga, or about .038 thick..





front:





rear:





Comparative size of the weld proud.








The special made tongs had returned from Houston, so we did the spot welds first to insure the panel was pulled down into the drip rail tightly..




















Then the panels were aligned and tacked, starting at the rear and working toward the front...











Full penetration welds....





The patch should be well high enough for planishing this time...





Here's where we left off.....





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