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Old 04-22-2024, 09:28 PM   #43
landarts
landarts
 
Join Date: May 2005
Location: Star, Idaho
Posts: 1,339
Re: Super Cheyenne aka the "Devil Cowboy"

After that, I moved over to the Captain's side to expose a little more of the same. I noticed when I was going over the cab that the area by the gas fill had some filler and it was cracked. Also knew that there was a larger hole in about the same location as the other side that would need some work.

Once I got into removing the filler under the gas cap area I found a few holes and a very deep pushed-in dent. I worked the dent from the other side with an attachment I put on my air hammer. Go slow and get it to work the dent up the the proper area. After I got the dent there I noticed the metal was very thin and stretched. So I did a series of spot welds in a circle pattern work from the outer side to the inside of the circle. This helped to shrink the metal in and also in adding more material for strength.

Cut out a patch for the hole and got that welded in. Then went over both areas with 60 grit on an air sander. Both areas are ready for a little skim coat of filler now. There are a few more dents on the side that I will get to work on another day with a dolly and hammer.


Pic 1 -Exposing the surprise under the gas cap area
Pic 2 -Getting backside stripped down so I can get to welding
Pic 3 -Made a patch for odd shaped hole, being held on with a strong magnet on the other side
Pic 4 -Gas cap area expose, nice dent and a few holes to be filled
Pic 5 -Gas cap area all welded up and knocked down with 60 grit on air sander
Attached Images
     
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Super Cheyenne aka the "Devil Cowboy"
71 K20 Idaho Edition
69 K10 from the Field
68 Second Chance
Fix and Sale 72 GMC 3/4 ton 4x4 K2500
The "Fixrupr" build thread

72 Cheyenne 1/2 ton " FIXRUPR " - daily driver
67 C20 all original paint
71 K20 Custom 4x4 (Idaho Edition)
72 K20 GMC Super Custom 4x4
72 K20 Custom Deluxe 4x4
69 K10 Custom package 4x4 (69 K10 from the field)
72 K10 Custom
71 K10 Custom
72 K20 Custom Deluxe 4x4
72 K20 Crew Cab Project
71 GMC Jimmy CST
72 Blazer
70 Blazer
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