Thread: Berthas Build
View Single Post
Old 12-29-2010, 02:24 AM   #27
dfairchild19
Registered User
 
Join Date: Feb 2010
Location: Dayton, OH
Posts: 255
Re: Berthas Build

Alright, time for another update.

I received all of my parts from Cummins so here they are:



And here they are all layed out:




And here they are mounted on the engine:









I have a couple of other things happening with this project at the moment as well. Since I have the A/C compressor relocated, I can go ahead and figure out the hydro boost unit as well as the radiator so that I can get this dang drivetrain mounted in the frame once and for all.

I received my 1" aluminum body lift from ORD last week which will allow me to get an accurate feel for where my cab/firewall will rest in relation to the bellhousing/back of the engine.



To go with the finding the clearance of the back of the engine and the firewall/trans tunnel, I am also in the middle of some cut and fab so that I can mount my 2nd gen Dodge radiator in my Chevy core support.

This is what I started with(minus the two small pieces missing from the top of it)



The 71 core support had braces that were perpendicular with the bottom of it as well as flanges that the stock radiator rested against that angle back at the top which in turn angle the stock radiator back about 5 degrees or so. I needed to cut the perpendicular braces to make room for the Dodge radiator but I left the flanges that angle the stock radiator because they do not interfere with the mounting of the Dodge radiator.

Cut a little more.....



I welded some 3/16 plate to the locations that the bottom "feet" of the Dodge radiator will rest into. It is not easy welding 3/16 to that sheetmetal!



I drilled a 1" hole in each of the mounting pads for the rubber feet of the radiator to rest into. I also created an extension of the support where I had the two sections cut out at the top of the core support. These will be for the two top mounting tabs to have a solid place to mount. They will be finished to create a stock look.







Here are a couple of looks to get a feel for the way the Dodge radiator will mount in the 71 core support. It will be angled back as the stock radiator was although at a bit less of an angle.





I was planning on using the stock 2nd gen Dodge intercooler as well but it has proven very difficult to get a clean appearance fit to the core support out of it. I will deal with this once I get the past the radiator mount, hydroboost, and engine mounts finalized as it is not critical to the placement of the drivetrain at this point.

I also just received my hydroboost unit out of a 1991 C3500 as well as my 2wd steering box out of an 80-87 square body to run my crossover setup. I was able to get everything off of the 91 that was related to the hydroboost, including the lines the Mosesburb and I were talking about. This should make having custom lines made a bit easier to give them the ends and the lengths and have the hydraulic specialists make them. I will have to get the hydroboost mounted to the cab and get the cab set in place once again to check the clearances of the hydroboost and the intake plenum above the injection pump.





Mosesburb, did you invert the mounting plate on the hydroboost so that it would line up with the hole in the firewall for the brake pedal rod? It looks like if I did this that it would line up better so that I wouldn't have to cut another hole for the rod. I just took a minute to look at the mounting of the hydroboost, so I could be missing something. Here is what I am talking about; you can see the rod hole in the firewall is towards the bottom two studs where as the rod on the hydroboost unit is towards the top two studs:



dfairchild19 is offline   Reply With Quote