[GMCPaul]

Not that it helps but we did have another customer experience almost the same problems you did. We've placed on our web site now in the description the following info
Our recent experience has shown these doors may require minor adjustment to upper door hoop or slotting of door hinge to achieve a perfect fit.
We are passing along the info of the problem to our supplier whos also letting the manufacturer know. These Apex made doors we sell are Still the best available door from any of the 3 manufacturers making them and the mods needed to achieve a perfect fit should take no competent body man more than 45-60 minutes to complete. We are selling these as low as possible at $310.00ea + freight to help ease the costs. I wish these had maintained the earlier bolt on and go status we intially experienced with the first 50 or so sets but it appears some deviation in the assembly of them has occured from the intial releases.
GMCPaul