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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...
Welding to the cast like that won't be a problem on a dana axle, I've done it a hundred times. If it were a GM corporate axle, I wouldn't say the same thing (different cast). Pre-heat and grind it good like you have mentioned, and the only thing I might suggest is find a buddy with a big 220 MIG to weld it on.
Looks great!
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