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Old 11-11-2018, 12:22 AM   #2
B. W.
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Join Date: Nov 2014
Location: Bigfork, Montana
Posts: 1,137
Re: NP205 Transfer case Output shaft removal

The rear output shaft: remove rear bearing housing from case, remove yoke, shaft slides out of housing.

The front output shaft: remove large aluminum cover on rear of case, remove front yoke, shaft comes out rear of case.

If either shaft does not come out easily it may be seized on the bearing, not usually a problem unless the case sat full of water or was run low on lube.

If you are removing the input shaft: remove the rear output shaft with the rear bearing housing, remove the snap ring from the shaft and drive the retaining pin out of the shift fork, shaft comes out rear of case.
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