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Old 04-07-2020, 01:17 PM   #13
MP&C
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Join Date: Jan 2013
Location: Leonardtown, MD
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Re: Butt welds for patch panels

More progress on the hood, here is the other end of the hood brace.





Looking at the back side, you can see where a few holes were welded closed the last time it was painted, and the severe pitting and new holes that we have. A testament to the fact that what shows is always the tip of the iceberg. Although better than the passenger side, this is definitely one of those "while we are here" things. Do it right, do it once. (grinder marks were mine)








With our new replacement all one piece, the next step is to bend the flange that spot welds to the hood skin. A tipping wheel in the Fasti-werks bead roller makes quick work of it. The bend line was transposed from the original and an initial pass under the tipping die marks the crease line a bit better, Then successive passes are made, lifting slightly with each pass. This is done until the beads interfere with the tipping die.










Then the partial bent flange is clamped in the magnetic brake for the remainder of the fold. This brake allows us to use a die on either side of the bead details, where a full die may inadvertently push in on the beads.








End gets cut to length and marked for initial trimming








Looks like we may have enough bead stock left for another couple of ends.






That's where we left off yesterday, we'll see about welding the new end on today..



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