So since I can't do anymore on the fuel side until I go shopping, I decided to work on the air side for the time being. Started by pulling out the core support.
The support is in rough shape but I figure why cut up a good one? I can weld up the cracks and reinforce it better than new!
Then semi cleaned the inter cooler and taped up some cardboard to protect it during the mockup process.
I will be using the dodge rad for ease of use and buying easy replacement parts like hoses etc. I have to buy a new rad, this one is toast. I will just use this one for hacking up the rad support and mockup.
Now I plan on keeping the Mech. fan. I want to run this truck with as little electrics as I can. Also, I ran without a fan for several years and just installed it when needed. Takes 2 min. with the top of the shroud cut off as seen on the picture. If I cannot make it fit, ie: fan-rad clearance, I will go electric. For 95% driving this engine needs no cooling fan unless pulling and in traffic based on my previous 5 or 6 years experience pulling our 8000lb 26' trailer.
Hopefully more work and updates on the truck after this long weekend!