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Old 12-22-2007, 02:04 PM   #8
Rokcrln
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Join Date: Jul 2005
Location: Winters Ca. 95694
Posts: 4,843
Re: Rocker replacement 101

Now set the kick panel patch aside with the A-pillar patch. Time to fix up that rusted floor ( if needed). Use a 36grit disk (or simular) to clean up the floor. What you are looking for is noice shinny metal out past that brown rust. Mark a patch about 1-2" beyond the rust stains for your floor patch. Do the same for the side of the floor if yours is as bad as mine was. For the side patch take a piece of sheet metal and clamp it to the cab then scribe the patch and cut it out with your tin snips. Don't forget to mark and drill out the four floor suport holes while you are at it. Once that is done bolt it in for a test fit. If it fit good leave it bolted in and start on the main floor patch.

For this one use a piece of craft paper for your templet. Cut it over sized and hold it in place with one hand and mark the outer edge that over hangs the side patch with your other hand. Once that is marked and cut see how it fits then mark the other side of the patch that sits on the floor. Once you are happy with the paper patch transfer that to a piece of sheet metal and cut it out. If your patch extends up the curve of the floor board like mine did you should be able to just bend it with your hands to fit. Try and get it so it fits with out having to push it into place. Once that is done it is time to use yout metal floor patch to mark the floor for cutting.

Kevin
LFD inc.
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Last edited by Rokcrln; 12-23-2007 at 06:38 PM.
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