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Old 03-06-2014, 06:41 AM   #1
C10_ustacould
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How did you smooth your firewall wire gutter?

I like the idea of a smooth firewall and I think I am going to use the Porterbuilt filler panels for the front side, but I also want to smooth the wire gutter at the top of the firewall. If you have done this, how did you do it? Post up some pics...

Here is the firewall of n2billet's latest build (SUPER SLICK!). He cut the top lip off and created a smooth 90° transition. I don't think I need to go to that extreme, so how did others do it?
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Old 03-06-2014, 06:45 AM   #2
C10_ustacould
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Re: How did you smooth your firewall wire gutter?

Here is another great example by sgaylord, but I think I may use Porterbuilt hood hinges so I don't think this one will work, but the finished product looks AWESOME!
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1963 SWB Fleet Side 528 Desert Beige
Milly

1967 SWB Step Side 506 Medium Blue
The Old Girl

1968 SWB Fleet Side 503 Light Green
Ellie SOLD

1965 SWB Fleet Side 507 Light Blue
Prescription Strength SOLD

1971 SWB Fleet Side 521 White
Shiro SOLD

1968 SWB Step Side 503 Light Green
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Old 03-06-2014, 07:32 AM   #3
bbcmudtruck
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Re: How did you smooth your firewall wire gutter?

Those look great!
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Old 03-06-2014, 09:40 PM   #4
seafoam68
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Re: How did you smooth your firewall wire gutter?

I dont have pics, but I went to hardware store and purchased some mild metal strips, I believe 3/4 inch wide, that fit right in between the gap of the gutter. Then just welded in and bondo filled a little. These are the strips of metal like they have in the "metal working" section or "bar stock" maybe.
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Old 03-06-2014, 10:42 PM   #5
C10_ustacould
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Re: How did you smooth your firewall wire gutter?

Quote:
Originally Posted by seafoam68 View Post
I dont have pics, but I went to hardware store and purchased some mild metal strips, I believe 3/4 inch wide, that fit right in between the gap of the gutter. Then just welded in and bondo filled a little. These are the strips of metal like they have in the "metal working" section or "bar stock" maybe.
Thanks for the reply. So you just made a 90° step?
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1963 SWB Fleet Side 528 Desert Beige
Milly

1967 SWB Step Side 506 Medium Blue
The Old Girl

1968 SWB Fleet Side 503 Light Green
Ellie SOLD

1965 SWB Fleet Side 507 Light Blue
Prescription Strength SOLD

1971 SWB Fleet Side 521 White
Shiro SOLD

1968 SWB Step Side 503 Light Green
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Old 03-06-2014, 11:16 PM   #6
jtp67-72
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Re: How did you smooth your firewall wire gutter?

Buck..i cut the "hump" across the middle of the gutter off and then welded in some 1/8 by 1 1/4" flatbar ....little filler....slick.....no finished pics yet...jim
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Old 03-07-2014, 08:51 AM   #7
john@thepier
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Re: How did you smooth your firewall wire gutter?

No doubt, this modification really makes the firewall much nicer.
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Old 03-07-2014, 01:38 PM   #8
bgood70
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Re: How did you smooth your firewall wire gutter?

Here is how I approached this based on Sgaylord's process (actually he assisted me). You can check out more at my build thread.. I like the look of the cap at a 45deg as opposed to flat.


http://67-72chevytrucks.com/vboard/s...=362010&page=3

Name:  Fitting gutter cap.jpg
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Name:  gutter cap tacked .jpg
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Old 03-07-2014, 01:53 PM   #9
C10_ustacould
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Re: How did you smooth your firewall wire gutter?

Quote:
Originally Posted by seafoam68 View Post
I dont have pics, but I went to hardware store and purchased some mild metal strips, I believe 3/4 inch wide, that fit right in between the gap of the gutter. Then just welded in and bondo filled a little. These are the strips of metal like they have in the "metal working" section or "bar stock" maybe.
Quote:
Originally Posted by jtp67-72 View Post
Buck..i cut the "hump" across the middle of the gutter off and then welded in some 1/8 by 1 1/4" flatbar ....little filler....slick.....no finished pics yet...jim
Quote:
Originally Posted by bgood70 View Post
Here is how I approached this based on Sgaylord's process (actually he assisted me). You can check out more at my build thread.. I like the look of the cap at a 45deg as opposed to flat.
Thanks for sharing guys! The 45° looks pretty good but would negate the use of Porterbuilt hinges if I choose to use them later on. Hmmm
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1963 SWB Fleet Side 528 Desert Beige
Milly

1967 SWB Step Side 506 Medium Blue
The Old Girl

1968 SWB Fleet Side 503 Light Green
Ellie SOLD

1965 SWB Fleet Side 507 Light Blue
Prescription Strength SOLD

1971 SWB Fleet Side 521 White
Shiro SOLD

1968 SWB Step Side 503 Light Green
My Old Farm Truck SOLD
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Old 03-07-2014, 10:58 PM   #10
jtp67-72
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Re: How did you smooth your firewall wire gutter?

A couple more Buck....finished in hi-build with Porters' pass side pieces and then with his hinges..they are trimmed a little a bottom with mine being flat...I like the 45* look too but may be tricky with P.B. hinges.....jim
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