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Old 09-23-2008, 08:50 PM   #1
ChevLoRay
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Reassembly guidelines for beginners....

Okay, here goes. I'm going to have to put back together what I took apart. Speaking of the cab, which is gutted, I feel that the wiring harness should be the first thing to be reinstalled.

For those of you who have done this at least once and maybe many times, would you consider giving us amateurs some professional advice on what to do first, or what NOT to leave until last.
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Old 09-23-2008, 09:13 PM   #2
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Re: Reassembly guidelines for beginners....

I'd start with the dash pad and wiper motor, ebrake and heater box
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Old 09-23-2008, 09:17 PM   #3
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Re: Reassembly guidelines for beginners....

next time im gonna start with NOT TAKING IT APART!

I need this info as well.....
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Old 09-23-2008, 09:25 PM   #4
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Re: Reassembly guidelines for beginners....

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Originally Posted by msgross View Post
net time im gonna start with NOT TAKING IT APART!

I need this info as well.....
I'll go for that, I still have a can of bolts left. I just hope I replaced them with new ones.
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Old 09-23-2008, 09:51 PM   #5
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Re: Reassembly guidelines for beginners....

Don there isn't much to the wiper motor and wiring harness but it is easier to put back in without the seat, steering column, etc in there. I know you have some truck manuals you can refer to for exploded views,etc.
I'd say the dash pad next then the heater case, but I think you mentioned maybe eliminating the stock setup and going with aftermarket later didn't you?
Radio, glove box, instrument cluster, pedals, steering column, gas tank then seat is about the way I go about it.
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Old 09-23-2008, 10:27 PM   #6
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Re: Reassembly guidelines for beginners....

I am doing this as we speak, this is what I have doen inside the cab so far..


* dynomat on the floor and back of cab
*dash harnes
*dash pad
*a/c evaporator box
* a/c ducts
*accelerator pedal
* brake pedal
*instrument cluster
* steering column
* gas tank and fuel line

this is where I am at so far...
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Old 09-24-2008, 12:56 AM   #7
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Re: Reassembly guidelines for beginners....

Glad I read this my interior is almost completed I even put the seats in and I FORGOT THE DASH PAD!!!! I thought I would be smart and wait on putting it in so it wouldnt get messed up accidentily and I guess I out smarted myself, not that big of a deal shood just make installation a little more fun.
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Old 09-24-2008, 08:33 AM   #8
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Re: Reassembly guidelines for beginners....

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Originally Posted by big_al_71 View Post
I am doing this as we speak, this is what I have doen inside the cab so far..


* dynomat on the floor and back of cab
big al....great call on the dynomat.....aka...sound/ heat proofing the cab!!!
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Old 09-24-2008, 09:19 AM   #9
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Re: Reassembly guidelines for beginners....

This will come later in the process, but I thought I would throw it out there. When installing the front clip, don't forget the spacers between the inner fenders and the cab brace on the firewall/toeboard. If they are omitted, the lower part of the fender will be pulled in when the bolts are tightened and it looks terrible.
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Old 09-24-2008, 11:53 AM   #10
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Re: Reassembly guidelines for beginners....

I forgot to mention, I'm gonna have the interior sprayed with Vortex, in lieu of using any other insulator material. Read an article in Custom Classic Truck magazine a few issues back and they were using this material, which happens to be what I had sprayed in my bed.

I guess that spraying that preceeds the wiring harness and dash pad install. Then, I can move on. But, Boog, I've decided to stay with the OEM A/C due to the cost of a new system. I've got a firewall replacement line up so smoothing the firewall and doing an aftermarket A/C won't have to happen.

Okay, guys, let's keep this going just in case anyone else remembers something or did something "unusual" right after saying, "Hey! Watch 'is".....
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Old 09-24-2008, 01:06 PM   #11
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Re: Reassembly guidelines for beginners....

The insulation and fiberboard should also go on the firewall pretty early in the process. I found on mine I had to be careful to not tear the foil back on my floor insulation when working under the dash. Next time I will install that after all the wiring and dash work. Had to fish a few wires for the alarm system under it.
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Old 09-24-2008, 08:11 PM   #12
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Re: Reassembly guidelines for beginners....

Yep, firewall insulation panel should be the first thing. Then wiper motor, dash pad, pedals, center a/c vent, harness, heater box, duct work.......If you have an a/c truck, leave the gas pedal bracket loose at the front where it attaches to the dash. That lets the dash flex, and makes it possible to put the heater control panel in.
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Old 09-24-2008, 08:25 PM   #13
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Re: Reassembly guidelines for beginners....

I can't remember? Should be one spacer for each side?
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Old 09-24-2008, 10:14 PM   #14
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Re: Reassembly guidelines for beginners....

Quote:
Originally Posted by gcburdic View Post
big al....great call on the dynomat.....aka...sound/ heat proofing the cab!!!

here are some picts of it!!
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Old 09-25-2008, 09:07 AM   #15
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Re: Reassembly guidelines for beginners....

one more time?
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Old 09-25-2008, 09:26 AM   #16
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Re: Reassembly guidelines for beginners....

Hey lets keep this thread going. I am the Ford guy who bought a 70-c-10 truck and I am putting my frame back together now after Por-15 and the cab will be next... I am starting with a new wiring harness etc...
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Old 09-25-2008, 09:35 AM   #17
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Re: Reassembly guidelines for beginners....

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Originally Posted by 70C10Step View Post
Hey lets keep this thread going. I am the Ford guy who bought a 70-c-10 truck and I am putting my frame back together now after Por-15 and the cab will be next... I am starting with a new wiring harness etc...
You should know my neighbor he has a couple of Mustangs and an Edsel in the garage. No Chevy's I'm sorry to say.
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Old 09-25-2008, 09:46 AM   #18
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Re: Reassembly guidelines for beginners....

I just getting ready to pull my interior apart this is all great stuff to know before i take it apart
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Old 09-25-2008, 10:34 AM   #19
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Re: Reassembly guidelines for beginners....

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I just getting ready to pull my interior apart this is all great stuff to know before i take it apart
In that case take a lot of pictures, then bag and tag every bolt, part and screw.... Don't get rid of anything until you are done...
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Old 09-25-2008, 10:38 AM   #20
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Re: Reassembly guidelines for beginners....

alfeefish, if you are asking about the inner fenders, the way I do it is fit the entire front clip and then add whatever it needs for shims between the inner fender and the brace. I think that's how they did it at the factory because I have disassembled some original trucks that had zero, one or two shims.
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Old 09-25-2008, 10:43 AM   #21
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Re: Reassembly guidelines for beginners....

Get a free LMC book... They use pics from the factory assy manual and are a great reference!
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Old 09-25-2008, 12:56 PM   #22
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Re: Reassembly guidelines for beginners....

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Originally Posted by c10addict View Post
Get a free LMC book... They use pics from the factory assy manual and are a great reference!

Good point....also buy the Factory Assembly Manual....center bottom of this link http://www.lmctruck.com/ICATALOG/CB/full.aspx?Page=166

There is not a real sequence of this manual, but it has a LOT of good pics for well....assembly!!!
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Old 09-25-2008, 03:25 PM   #23
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Re: Reassembly guidelines for beginners....

This is a great thread. I subscribed. You can tell from the pics in my new build thread that a lot of this will come in handy for me.

Thanks,

Tom
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Old 09-25-2008, 04:46 PM   #24
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Re: Reassembly guidelines for beginners....

Im glad to see this thread as well ive been looking at mine wondering where to start once i finish the paint on it.
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Old 09-25-2008, 05:02 PM   #25
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Re: Reassembly guidelines for beginners....

Quote:
Originally Posted by haysonj View Post
I'll go for that, I still have a can of bolts left. I just hope I replaced them with new ones.
You're sposed to have bolts left over! Don't you know that when you put a bunch of bolts together in a can that they multiply?
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