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Old 05-17-2016, 01:07 PM   #1
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Re: Project Orange Crush (57 3100)

Very Nice!!!! - that is 1 cool chopper!
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Old 05-17-2016, 04:26 PM   #2
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Re: Project Orange Crush (57 3100)

That bike is very nice.
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Old 05-17-2016, 08:53 PM   #3
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Re: Project Orange Crush (57 3100)

Thanks for the comments on the bike it's made it on countless calendars and local mags crazy the amount of attention it gets and then they hear a 19 year old kid built and the jaws really drop

Finally tracked down the correct contact tips time to get to work!
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Old 05-17-2016, 10:34 PM   #4
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Re: Project Orange Crush (57 3100)

Only got an hour or so in on the truck so I just worked on some patches

Took a second look at the power steering pump bracket I'm not giving up hope yet now that we have the adjuster bracket and I see exactly where it mounts and it "might" clear the gear we will see though
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Old 05-17-2016, 10:36 PM   #5
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Re: Project Orange Crush (57 3100)

One of the pump and two parts books I got to take home so spread the word I'm the guy to talk to now if we need original diagrams
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Old 05-17-2016, 10:42 PM   #6
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Re: Project Orange Crush (57 3100)

For you guys that were digging on the chopper earlier here another side project I'm on its a 76 shovel head my uncle got passed down from his father in law so we are doing a full restoration on it had the engine and transmission professionally gone through and in the last few weeks have been getting it back together for the summer riding season we just got another set of rims and had them re-chromed as well just no pictures yet
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Old 05-18-2016, 12:10 PM   #7
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Re: Project Orange Crush (57 3100)

Love the shovel motors!!!! Actually all the old style HD motors are nice even though they dont have much HP they have all the STYLE for builders....

Val I dont think you are gonna have any problems with fixing up this "chop job truck" after seeing your bike building talents..... just keep up the GOOD work, dont cut corners to save time.
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Old 05-18-2016, 12:34 PM   #8
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Re: Project Orange Crush (57 3100)

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Love the shovel motors!!!! Actually all the old style HD motors are nice even though they dont have much HP they have all the STYLE for builders....

Val I dont think you are gonna have any problems with fixing up this "chop job truck" after seeing your bike building talents..... just keep up the GOOD work, dont cut corners to save time.
The Style factor on the old Harley is defanitly a 11/10 The more time I spend on this bike the more I want my own its so cool

Thanks for the vote of confidence ptc

My problem is I get impatient and want to see large milestones of progress I will try to behave and just do it right the first time I think all of you watching the build will help me stay on track and responsible
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Old 05-18-2016, 04:20 PM   #9
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Re: Project Orange Crush (57 3100)

We are here for you, when you need a big slap back to reality. LOL
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Old 05-18-2016, 04:37 PM   #10
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Re: Project Orange Crush (57 3100)

I got my wheelbarrow today

Never thought I would be excited about that but hey its a hotrod wheelbarrow!

Did a quick measurement as well as a gauge comparison and it's the same thickness as my trucks doors no issues with quality there

I will start the transformation tonight or tomorrow
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Old 05-18-2016, 07:45 PM   #11
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Re: Project Orange Crush (57 3100)

Cool.
Kim
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Old 05-18-2016, 09:14 PM   #12
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Re: Project Orange Crush (57 3100)

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We are here for you, when you need a big slap back to reality. LOL
Haha well thanks I think? Haha

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Cool.
Kim
Thanks for stopping by Kim


Here's a quick sneak peak of what's happening in the garage tonight fellas
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Old 05-18-2016, 10:38 PM   #13
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Re: Project Orange Crush (57 3100)

Got a lot done on the driver side door jamb patch tonight

EDIT: I can't get these things flipped sorry I took them the same way I always do not sure what I did
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Old 05-18-2016, 10:43 PM   #14
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Re: Project Orange Crush (57 3100)

One areas a little long on the one side but I figure its not going to affect anything and nobody will see that area anyways so no big deal

Just worried about the dip that the bottom piece has the bolt hole in I didn't notice it because the patch didn't seem to have any alignment problems anyone have a picture of this area so that I can confirm if I did it correct or not?

By this time it was getting dark and I only had enough light to tac the other side on all in all productive not my best welds ever but my first on this thin of metal this season so good I think

Also not sure what I am going to do with those holes yet I really don't want to just fill them with rod maybe but also don't want to spend an hour making all the circles to patch them maybe a bolt head would fit nice
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Old 05-18-2016, 11:00 PM   #15
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Re: Project Orange Crush (57 3100)

lv2tri2 - here is the link that I purchased the wheel barrow from

Amazon.com: MINTCRAFT TRAY-4S-LS-OR Wheel Barrow... Amazon.com: MINTCRAFT TRAY-4S-LS-OR Wheel Barrow...
I can't take the credit though Advanced Design was the one that found it thanks a million for the find on that again Doug!
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Old 05-19-2016, 10:36 AM   #16
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Re: Project Orange Crush (57 3100)

Are you arc welding? ----

or mig with flux wire? or gas? --- if its with gas you need more gas psi on it, looks like it is a 'dirty weld' you're getting. Maybe try turning up the heat just a touch so it flattens out a bit more.

That wheelbarrow looks like it will fit perfect without much cutting. Nice!
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Old 05-19-2016, 09:30 PM   #17
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Re: Project Orange Crush (57 3100)

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lv2tri2 - here is the link that I purchased the wheel barrow from

Amazon.com: MINTCRAFT TRAY-4S-LS-OR Wheel Barrow Steel Tray, 4 Cubic Feet, Green: Patio, Lawn & Garden

I can't take the credit though Advanced Design was the one that found it thanks a million for the find on that again Doug!
You are welcome VS. I buy a lot from Amazon and glad this worked out for you. Man, you've been getting a lot done!
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Old 05-19-2016, 10:35 PM   #18
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Re: Project Orange Crush (57 3100)

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You are welcome VS. I buy a lot from Amazon and glad this worked out for you. Man, you've been getting a lot done!
I've been getting a lot done? Are we watching the same build thread here?

Just not enough hours in a day I tell ya
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Old 05-19-2016, 10:38 AM   #19
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Re: Project Orange Crush (57 3100)

Flux Core MIG is all I have available that was max Voltage on the dial maybe I need thinner wire?
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Old 05-19-2016, 11:10 AM   #20
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Re: Project Orange Crush (57 3100)

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Flux Core MIG is all I have available that was max Voltage on the dial maybe I need thinner wire?
Yea maybe try .030 wire for the sheetmetal work and save the .035 for thicker stuff. Ive been using .030 on everything lately.
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Old 05-19-2016, 11:12 AM   #21
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Re: Project Orange Crush (57 3100)

To bad I'm using .030......
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Old 05-19-2016, 11:24 AM   #22
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Re: Project Orange Crush (57 3100)

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To bad I'm using .030......
Then just get a can of spatter paste! - it will save you alot of clean up time with the grinder! .... lol keep those welds clean everytime you go back over them. that flux is what makes the little holes in your welds.
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Old 05-19-2016, 11:26 AM   #23
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Re: Project Orange Crush (57 3100)

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Then just get a can of spatter paste! - it will save you alot of clean up time with the grinder! .... lol keep those welds clean everytime you go back over them. that flux is what makes the little holes in your welds.
Not following you with that product

EDIT: Something like this? Weld-Aid Nozzle-Kleen Heavy Duty Nozzle Dip... Weld-Aid Nozzle-Kleen Heavy Duty Nozzle Dip...
Are we referring to the brown dust left over by the flux core? Or the weld spatter? Self taught welder here definitely not the best but good enough to get an I-CAR card so how hard could that really be if they let me have one
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Old 05-19-2016, 04:16 PM   #24
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Re: Project Orange Crush (57 3100)

This is the anti spatter stuff just don't spray too much so it's dripping. If your using 110V welder I would use .025 flux core wire, I have had good luck with it for sheet metal in the past. Good progress tho I love the hot rod wheel barrel LOL.
http://www.homedepot.com/p/Lincoln-E...H505/100341087
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Old 05-19-2016, 04:27 PM   #25
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Re: Project Orange Crush (57 3100)

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This is the anti spatter stuff just don't spray too much so it's dripping. If your using 110V welder I would use .025 flux core wire, I have had good luck with it for sheet metal in the past. Good progress tho I love the hot rod wheel barrel LOL.
http://www.homedepot.com/p/Lincoln-E...H505/100341087
Do you spray it on your tip as well?

Thanks I will try some .025 could be the 110 and the fact that its flux core

I don't see myself running gas anytime soon at least not until I get into my first house, then who knows what kind of machines I could make in my own garage space MUHAHAHAHA

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