Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" - Page 16 - The 1947 - Present Chevrolet & GMC Truck Message Board Network

**67cheby** · 01-07-2015, 10:37 AM

Hammer and dolly to lay the door skin back down flat

Started tacking about 4 inches apart and 2 tacks at a time until it was finished , blowing it with the air gun between runs and letting it cool. I still have warpage ??? I will pull out the low spots with the stud welder I guess....I would love to take a class on welding in patch panels to see how to do it without getting the warping !

Speaker hole and 500 mirror holes next !

knomadd · 01-07-2015, 11:28 AM

What you've done so far looks good! Are you sure the warping was from welding or was it from grinding? Grinding too long, or with a lot of pressure can cause heat build up and warped panels. Your tack spacing sounds good, but you can always try to space it out more if you think that caused warping.

**67cheby** · 01-07-2015, 11:43 AM

Quote:

Originally Posted by knomadd

What you've done so far looks good! Are you sure the warping was from welding or was it from grinding? Grinding too long, or with a lot of pressure can cause heat build up and warped panels. Your tack spacing sounds good, but you can always try to space it out more if you think that caused warping.

I used my small air grinder with the 36 grit sandpaper disc on it and spaced out my grinding also ?

**oldman3** · 01-07-2015, 11:48 AM

Mike, nice repair job...Jim

watahyahknow · 01-07-2015, 12:58 PM

done a nice job on re-attaching that doorskin

**jkeating1** · 01-07-2015, 08:04 PM

It's hard to notice any warping in your work, with that gnarly speaker hole staring at you.

**Captainfab** · 01-08-2015, 02:38 AM

Someone else. Here is his website.

http://tdtrunniondesign.com/

This is the member.

http://67-72chevytrucks.com/vboard/member.php?u=104810

Quote:

Originally Posted by 67cheby

you or someone else?

Mjminino · 01-08-2015, 08:07 AM

sub'd, this is going to be awesome to follow!

bj383ss · 01-08-2015, 08:21 AM

Great job on your door patch. I will be doing both my doors here real soon. It looks to be as much of a pain in the A$$ as I expected.

I am curious to see how you go about fixing the speaker hole. My holes look exactly the same. I was thinking of cutting them out square and then making a patch panel with the correct lines to weld back in by making a template in layers of mdf that I can beat the metal into shape with the correct lines to match the door.

watahyahknow · 01-08-2015, 08:36 AM

there are some wide plier like tools for straightening and bending back the fold ontoo the inner door again
that makes the job a little eazier
but its still a lot of fiddly work to get the edge to look good again

i think it allso depends on how original you want te door to look on the edges
you could grind away on the fold part of the bend untill you see the 3 layers
then cut off wat you replace including the folded over part of the outer doorskin of the bottom of the inner door
and instead of bending the doorskin fold over back you can (spot?)weld all around in stages
(prevent too mush heat buildup)
grinding the weld smooth and keep grinding or sanding on the edge untill the gap is even all round as whell
just dont expect to be able to reskin the doors after that unless you grind the inside of the door off again too

it is possible to make the edges / inside of the doors look like there made from one piece that way (no edges visible from the folded over metal and stuff like that )
kindah like wat they did to welds on the old choppers make it look like it was moulded out of one piece

ratty 46 · 01-08-2015, 10:33 AM

What you did with the door looks good & proper. With that large speaker hole you might have used a copper "chill block" to absorb some of the weld heat when re-welding. It typically would require an extra set of hands ... to move it along with your welding. On other places I prefer a cold bucket of water & a facecloth. When you weld the area, typically, it expands, so the cold wet cloth will bring it back into shape (shrinking it). It's not 100% but it does a good job. Air blow it after to dry it out.

Just my 2 cents worth ... dig'n what you've done & r doing ...

R46

**67cheby** · 01-08-2015, 11:00 AM

Quote:

Originally Posted by oldman3

Mike, nice repair job...Jim

ThankS !

Quote:

Originally Posted by watahyahknow

done a nice job on re-attaching that doorskin

gracias senor ! LOL

Quote:

Originally Posted by jkeating1

It's hard to notice any warping in your work, with that gnarly speaker hole staring at you.

stay tuned

Quote:

Originally Posted by Captainfab

Someone else. Here is his website.

http://tdtrunniondesign.com/

This is the member.

http://67-72chevytrucks.com/vboard/member.php?u=104810

Thanks for the link !

Quote:

Originally Posted by Mjminino

sub'd, this is going to be awesome to follow!

Thanks man, I hope everyone enjoys it as much as I am !

Quote:

Originally Posted by bj383ss

Great job on your door patch. I will be doing both my doors here real soon. It looks to be as much of a pain in the A$$ as I expected.

I am curious to see how you go about fixing the speaker hole. My holes look exactly the same. I was thinking of cutting them out square and then making a patch panel with the correct lines to weld back in by making a template in layers of mdf that I can beat the metal into shape with the correct lines to match the door.

About to post the pics !

Quote:

Originally Posted by ratty 46

What you did with the door looks good & proper. With that large speaker hole you might have used a copper "chill block" to absorb some of the weld heat when re-welding. It typically would require an extra set of hands ... to move it along with your welding. On other places I prefer a cold bucket of water & a facecloth. When you weld the area, typically, it expands, so the cold wet cloth will bring it back into shape (shrinking it). It's not 100% but it does a good job. Air blow it after to dry it out.

Just my 2 cents worth ... dig'n what you've done & r doing ...

R46

I appreciate any tips I can get, thank you !

**67cheby** · 01-08-2015, 11:03 AM

Ok here is the speaker hole filler fix.

Marked off and cut the speaker holes out of the original doors

Moved the cut pieces over to the donor door and marked the patterns off

**67cheby** · 01-08-2015, 11:06 AM

Welded in and smoothed off

The passenger side came out way nicer then the drivers side, however none of this will be seen after a little body work. The interior shop Urban Customs is building full length door panels but I just couldn't leave the holes !

The passenger door bottom doesn't need replaced, it only had a few pin holes in it. I just carefully welded up those small holes

ratty 46 · 01-08-2015, 11:12 AM

Nothing wrong with those repairs ...

R46

ol_skool_chevy · 01-08-2015, 02:44 PM

Will we be seeing a set of slosh tubes in the research and development stages on the build?

**67cheby** · 01-08-2015, 02:57 PM

Quote:

Originally Posted by ratty 46

Nothing wrong with those repairs ...

R46

Thank you !

Quote:

Originally Posted by ol_skool_chevy

Will we be seeing a set of slosh tubes in the research and development stages on the build?

You know you will ! Very soon !

ol_skool_chevy · 01-08-2015, 03:40 PM

If so....ill buy the first set.

**67cheby** · 01-08-2015, 03:42 PM

Quote:

Originally Posted by ol_skool_chevy

If so....ill buy the first set.

you got it , keep in touch !

7wolf · 01-08-2015, 05:44 PM

Quote:

Originally Posted by 67cheby

Well I did a little Black Friday shopping ! Going to post it in the for sale section .

I take it she sold? The doors look great btw.

**67cheby** · 01-08-2015, 08:19 PM

Quote:

Originally Posted by 7wolf

I take it she sold? The doors look great btw.

No I still have her $4500 is what I have her on craigslist for ! Thank you !

Modges'66 · 01-08-2015, 09:14 PM

Killer work on the inner doors!
Don't even start to question the quality of your skills!!!

Jer64 · 01-08-2015, 11:46 PM

Great work so far! Your making me want to tackle the same areas on my truck!

**67cheby** · 01-09-2015, 10:18 AM

Quote:

Originally Posted by Modges'66

Killer work on the inner doors!
Don't even start to question the quality of your skills!!!

Thanks man, I learn a little more every time !

Quote:

Originally Posted by Jer64

Great work so far! Your making me want to tackle the same areas on my truck!

It really wasn't nearly as bad as I thought !

Grizz1963 · 01-09-2015, 11:10 AM

Your build, repairs, ideas continue to both impress, inspire and motivate me.

Seeing your speaker hole repair, I now feel the need to find a pair of repair sections for my doors, where the holes are present, but not in use.

I like the idea of closing and painting the holes in metal.

If I did not do that, I was going to make up covered panels with carpeting on them.

Looking forward to seeing how little wage I can initiate when I start welding, as I am always impatient, and in a hurry to get stuff done.

01-07-2015, 10:37 AM	#376
67cheby 67cheby Join Date: Sep 2008 Location: siloam springs ar 72761 Posts: 17,890	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" Hammer and dolly to lay the door skin back down flat Started tacking about 4 inches apart and 2 tacks at a time until it was finished , blowing it with the air gun between runs and letting it cool. I still have warpage ??? I will pull out the low spots with the stud welder I guess....I would love to take a class on welding in patch panels to see how to do it without getting the warping ! Speaker hole and 500 mirror holes next ! Attached Images __________________ Check out Slosh Tubz, bolt-in inner fenders for frame laying C-10's Slosh Tubz Introductory Price $559 67 Cheby's Dropmember Build Thread Slosh Tubz on Facebook http://67-72chevytrucks.com/vboard/s...d.php?t=554172

01-07-2015, 11:28 AM	#377
knomadd Registered User Join Date: Jul 2012 Location: Rosenberg, Texas Posts: 3,506	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" What you've done so far looks good! Are you sure the warping was from welding or was it from grinding? Grinding too long, or with a lot of pressure can cause heat build up and warped panels. Your tack spacing sounds good, but you can always try to space it out more if you think that caused warping. __________________ -Duane C/10 Club Texas member 1971 Chevy C10 "Brutus" SWB Fleetside 2016 6.0L (L96) 6L90E (driver/project) 1965 Pontiac GTO "Royal Goat" 400/TH400 w/AC (my baby)

01-07-2015, 11:48 AM	#379
oldman3 Senior Member Join Date: Mar 2011 Location: West Plains, Missouri Posts: 7,555	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" Mike, nice repair job...Jim __________________ my build thread: http://67-72chevytrucks.com/vboard/s...d.php?t=459839 Jimbo's long bed step build:http://67-72chevytrucks.com/vboard/s...t=464626<br />

01-07-2015, 12:58 PM	#380
watahyahknow Registered User Join Date: Jul 2006 Location: the netherlands europe Posts: 4,335	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" done a nice job on re-attaching that doorskin __________________ i got a job again and having fun at it too idea's for the trucks and the order of things to do are taking shape and get closer to being realized , a few more months and i be able to start building for real i complete 2 of the trucks intoo running fashion one custom and one basicly stock the thirth will be sacrificed for parts

01-07-2015, 08:04 PM	#381
jkeating1 Senior Member Join Date: Dec 2012 Location: Allen, TX Posts: 519	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" It's hard to notice any warping in your work, with that gnarly speaker hole staring at you. __________________ JK

01-08-2015, 08:07 AM	#383
Mjminino Registered User Join Date: Nov 2014 Location: Omaha Posts: 558	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" sub'd, this is going to be awesome to follow!

01-08-2015, 08:21 AM	#384
bj383ss Registered User Join Date: Sep 2012 Location: Leander, TX Posts: 969	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" Great job on your door patch. I will be doing both my doors here real soon. It looks to be as much of a pain in the A$$ as I expected. I am curious to see how you go about fixing the speaker hole. My holes look exactly the same. I was thinking of cutting them out square and then making a patch panel with the correct lines to weld back in by making a template in layers of mdf that I can beat the metal into shape with the correct lines to match the door. __________________ 64' Build Thread http://67-72chevytrucks.com/vboard/s...d.php?t=586955

01-08-2015, 08:36 AM	#385
watahyahknow Registered User Join Date: Jul 2006 Location: the netherlands europe Posts: 4,335	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" there are some wide plier like tools for straightening and bending back the fold ontoo the inner door again that makes the job a little eazier but its still a lot of fiddly work to get the edge to look good again i think it allso depends on how original you want te door to look on the edges you could grind away on the fold part of the bend untill you see the 3 layers then cut off wat you replace including the folded over part of the outer doorskin of the bottom of the inner door and instead of bending the doorskin fold over back you can (spot?)weld all around in stages (prevent too mush heat buildup) grinding the weld smooth and keep grinding or sanding on the edge untill the gap is even all round as whell just dont expect to be able to reskin the doors after that unless you grind the inside of the door off again too it is possible to make the edges / inside of the doors look like there made from one piece that way (no edges visible from the folded over metal and stuff like that ) kindah like wat they did to welds on the old choppers make it look like it was moulded out of one piece __________________ i got a job again and having fun at it too idea's for the trucks and the order of things to do are taking shape and get closer to being realized , a few more months and i be able to start building for real i complete 2 of the trucks intoo running fashion one custom and one basicly stock the thirth will be sacrificed for parts Last edited by watahyahknow; 01-08-2015 at 08:45 AM.

01-08-2015, 10:33 AM	#386
ratty 46 Registered User Join Date: Jun 2009 Location: Atlanta, Ga. Posts: 1,104	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" What you did with the door looks good & proper. With that large speaker hole you might have used a copper "chill block" to absorb some of the weld heat when re-welding. It typically would require an extra set of hands ... to move it along with your welding. On other places I prefer a cold bucket of water & a facecloth. When you weld the area, typically, it expands, so the cold wet cloth will bring it back into shape (shrinking it). It's not 100% but it does a good job. Air blow it after to dry it out. Just my 2 cents worth ... dig'n what you've done & r doing ... R46

01-08-2015, 11:03 AM	#388
67cheby 67cheby Join Date: Sep 2008 Location: siloam springs ar 72761 Posts: 17,890	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" Ok here is the speaker hole filler fix. Marked off and cut the speaker holes out of the original doors Moved the cut pieces over to the donor door and marked the patterns off Attached Images __________________ Check out Slosh Tubz, bolt-in inner fenders for frame laying C-10's Slosh Tubz Introductory Price $559 67 Cheby's Dropmember Build Thread Slosh Tubz on Facebook http://67-72chevytrucks.com/vboard/s...d.php?t=554172

01-08-2015, 11:06 AM	#389
67cheby 67cheby Join Date: Sep 2008 Location: siloam springs ar 72761 Posts: 17,890	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" Welded in and smoothed off The passenger side came out way nicer then the drivers side, however none of this will be seen after a little body work. The interior shop Urban Customs is building full length door panels but I just couldn't leave the holes ! The passenger door bottom doesn't need replaced, it only had a few pin holes in it. I just carefully welded up those small holes Attached Images __________________ Check out Slosh Tubz, bolt-in inner fenders for frame laying C-10's Slosh Tubz Introductory Price $559 67 Cheby's Dropmember Build Thread Slosh Tubz on Facebook http://67-72chevytrucks.com/vboard/s...d.php?t=554172

01-08-2015, 11:12 AM	#390
ratty 46 Registered User Join Date: Jun 2009 Location: Atlanta, Ga. Posts: 1,104	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" Nothing wrong with those repairs ... R46

01-08-2015, 02:44 PM	#391
ol_skool_chevy Registered User Join Date: May 2010 Location: Hillsboro, Oregon 97123 Posts: 1,300	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" Will we be seeing a set of slosh tubes in the research and development stages on the build? __________________ Measure with a yard stick Mark with Chalk Cut with a torch Built it yourself, don't count on others to to do it for you or with you. It will never get done

01-08-2015, 03:40 PM	#393
ol_skool_chevy Registered User Join Date: May 2010 Location: Hillsboro, Oregon 97123 Posts: 1,300	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" If so....ill buy the first set. __________________ Measure with a yard stick Mark with Chalk Cut with a torch Built it yourself, don't count on others to to do it for you or with you. It will never get done

01-08-2015, 09:14 PM	#397
Modges'66 Registered User Join Date: Feb 2012 Location: Grand Rapids, Michigan, otherwise known as Beer City U.S.A. Posts: 1,081	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" Killer work on the inner doors! Don't even start to question the quality of your skills!!! __________________ My Build: http://67-72chevytrucks.com/vboard/s...d.php?t=512904



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01-08-2015, 11:46 PM	#398
Jer64 Registered User Join Date: Feb 2013 Location: Mill Creek Washington Posts: 127	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" Great work so far! Your making me want to tackle the same areas on my truck! __________________ My build thread: http://67-72chevytrucks.com/vboard/s...d.php?t=587028

01-09-2015, 11:10 AM	#400
Grizz1963 Registered User Join Date: Dec 2012 Location: Rochester, KENT Posts: 10,492	Re: Slosh Tubz SEMA 2015 Build "BOOSTED BERTHA" Your build, repairs, ideas continue to both impress, inspire and motivate me. Seeing your speaker hole repair, I now feel the need to find a pair of repair sections for my doors, where the holes are present, but not in use. I like the idea of closing and painting the holes in metal. If I did not do that, I was going to make up covered panels with carpeting on them. Looking forward to seeing how little wage I can initiate when I start welding, as I am always impatient, and in a hurry to get stuff done. __________________ MY BUILD LINK: http://67-72chevytrucks.com/vboard/s...585901]Redneck Express - 1966 C10 Short Fleetside MY USA ROADTRIPS http://forum.retro-rides.org/thread/...2018-humdinger IF YOU CAN'T FIX IT WITH A HAMMER, YOU'VE GOT AN ELECTRICAL PROBLEM MATE.

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