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Old 10-09-2009, 07:15 PM   #1
LockDoc
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Going To Try Smoothing A Cowl Vent

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Part of the '69 lives on! I finally talked my friend Ron into welding up a couple of cowl vents to see how much work it would be and how they would turn out, so I made a jig out of the '69 cowl and dash section. I will take the jig and a couple of cowl vents up to him in the morning to see what he thinks.

I will cut the grille sections out when he shows me where he wants them cut and make the filler pieces and he will weld them in and finish them out. I have a slip roll and metal shrinker/stretcher to make the panels with and if need be I do have access to an english wheel and planishing hammer. I know there are people who have done this and I don't think it is as easy as it sounds to get the radiuses correct and still get it smooth. If anyone can get the job done Ron can, he is an awesome welder. It may take us a week or two to get one finished with the other projects we have going on but I will update this thread as work progresses.

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Old 10-09-2009, 07:20 PM   #2
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Re: Going To Try Smoothing A Cowl Vent

That sounds awesome!! Good luck.
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Old 10-09-2009, 11:01 PM   #3
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Re: Going To Try Smoothing A Cowl Vent

Now that is creative use of your junk lockdoc.
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Old 10-09-2009, 11:20 PM   #4
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Re: Going To Try Smoothing A Cowl Vent

Is the cat part of the smoothing deal?
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Old 10-09-2009, 11:35 PM   #5
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Re: Going To Try Smoothing A Cowl Vent

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Now that is creative use of your junk lockdoc.

You know you can't waste anything off of these trucks...

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Old 10-09-2009, 11:37 PM   #6
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Re: Going To Try Smoothing A Cowl Vent

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Is the cat part of the smoothing deal?

Yeah, Rosie is checking the sheet metal with her paws to make sure it's straight...

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Old 10-10-2009, 05:17 AM   #7
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Re: Going To Try Smoothing A Cowl Vent

Well, i don't know about you, but the cat thinks the jig is purrrfect!
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Old 10-10-2009, 09:04 AM   #8
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Re: Going To Try Smoothing A Cowl Vent

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Well, i don't know about you, but the cat thinks the jig is purrrfect!
ok that was a good one....subscribed to see the finished product on a truck
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Old 10-10-2009, 10:52 AM   #9
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Re: Going To Try Smoothing A Cowl Vent

nice junk jig!
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Old 10-10-2009, 09:50 PM   #10
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Re: Going To Try Smoothing A Cowl Vent

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nice junk jig!
.. Thanks. I dropped the stuff off at Ron's this afternoon and we cussed and discussed the possibilities. He doesn't seem to think it will be too hard, just a lot of slow welding. I am going up in the morning and help him get started on it.

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Old 10-10-2009, 11:39 PM   #11
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Re: Going To Try Smoothing A Cowl Vent

Leon, great idea!

Do most fill-in each opening, or would they cut out the area and then weld in a complete filler plate?
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Old 10-11-2009, 07:43 AM   #12
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Re: Going To Try Smoothing A Cowl Vent

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Leon, great idea!

Do most fill-in each opening, or would they cut out the area and then weld in a complete filler plate?
I think pretty much everyone that has done it cut out the vent area and welded in one or more pieces. That's the way we are going to do it.

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Last edited by LockDoc; 10-11-2009 at 07:45 AM.
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Old 10-11-2009, 08:40 AM   #13
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Re: Going To Try Smoothing A Cowl Vent

Leon,... if you get this all figured out,... would you consider building some to sell?
I may be interested.
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Old 10-11-2009, 04:29 PM   #14
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Re: Going To Try Smoothing A Cowl Vent

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Leon,... if you get this all figured out,... would you consider building some to sell?
I may be interested.
It all depends on how the time figures out and if Ron would be interested in doing more than one or two. We made a pattern and cut the metal out for the first one today. I will know more after we get the first couple done.

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Last edited by LockDoc; 10-11-2009 at 04:29 PM.
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Old 10-11-2009, 06:47 PM   #15
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Re: Going To Try Smoothing A Cowl Vent

I think it depends on how far you take it, whether they are metal finished or bondoed and primered. I've done several over the years and for the time it took me there was no way I could charge less than $600 to do one and make it worth doing. Not a lot of takers at that much but to metal finish one, it takes time. Maybe you can figure out how to make it worth doing for less. That would be great. Here is one that was done all by hammer and dolly, no wheeling or air planishing.
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Old 10-11-2009, 07:03 PM   #16
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Re: Going To Try Smoothing A Cowl Vent

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I think it depends on how far you take it, whether they are metal finished or bondoed and primered. I've done several over the years and for the time it took me there was no way I could charge less than $600 to do one and make it worth doing. Not a lot of takers at that much but to metal finish one, it takes time. Maybe you can figure out how to make it worth doing for less. That would be great. Here is one that was done all by hammer and dolly, no wheeling or air planishing.

Thanks for your input. I agree on the time involved. We are going to try a combination of metal finishing with a small amount of Metal to Metal for final smoothing. We will see how it goes.

I can't imagine completely metal finishing one...

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Old 10-11-2009, 07:21 PM   #17
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Re: Going To Try Smoothing A Cowl Vent

maybe a little old schoo body work......LEAD!
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Old 10-11-2009, 07:30 PM   #18
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Re: Going To Try Smoothing A Cowl Vent

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I think it depends on how far you take it, whether they are metal finished or bondoed and primered. I've done several over the years and for the time it took me there was no way I could charge less than $600 to do one and make it worth doing. Not a lot of takers at that much but to metal finish one, it takes time. Maybe you can figure out how to make it worth doing for less. That would be great. Here is one that was done all by hammer and dolly, no wheeling or air planishing.
That is truly beautiful. I did this same thing to my 67 Camaro but I used bondo to finish it up. Has lasted over 15 years but not as nice as yours. All metal is the best.
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Old 10-11-2009, 08:17 PM   #19
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Re: Going To Try Smoothing A Cowl Vent

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maybe a little old schoo body work......LEAD!
All of the original bodywork on my '36 Ford Coupe was done in lead but that was in 1961.... You know, I may just try that. I have a couple of sticks of body lead.

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Old 10-11-2009, 08:38 PM   #20
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Re: Going To Try Smoothing A Cowl Vent

sorry to say it's a dieing art...wish I could find an old timer to teach me.......
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Old 12-09-2009, 01:26 PM   #21
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Re: Going To Try Smoothing A Cowl Vent

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Ron and I finally finished up the first cowl vent. I am going to put it on the blue '67 when I get a little paint on it.

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Old 12-09-2009, 01:42 PM   #22
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Re: Going To Try Smoothing A Cowl Vent

Damn, that looks great! I'm jealous.
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Old 12-09-2009, 02:05 PM   #23
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Re: Going To Try Smoothing A Cowl Vent

nice work you 2. now let's see the back side to tell the amount of work involved.

couldn't the repop guys do them by deleting the louvers?
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Old 12-09-2009, 02:35 PM   #24
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Re: Going To Try Smoothing A Cowl Vent

looks great. I'm another guy who would be interested in the back if you'd be willing to show it
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Old 12-09-2009, 03:22 PM   #25
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Re: Going To Try Smoothing A Cowl Vent

Yeah I wish my body man could do some fine work such as yours.

Looks great guys!
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