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Old 03-01-2013, 12:22 AM   #1
rgunlock
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Re: My 78 K15 High Sierra build - Fish Tremble

I've already spent a little over a year on this project and it's going to take me a while to get this thread up to date. Mostly because I didn't organize my pictures too well. For now, I'll say that I never got the truck inspected. Kept getting in deeper and deeper and going a step further. Over the next few days, I'll get this all posted, but today, I've got the chassis pretty close to done and started on the body. Here's how it looks now. Too much invested now to give up, so this is one of the reasons I decided to go ahead and start a thread.
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78 GMC K15 SWB, 350/NV4500/NP205/4.10s Project Hazel
71 GMC C25 350/TH400 - Project Angie
59 Chevy SWB Stepside (next in line? Not sure now )
2001 GMC Sierra K2500
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Old 03-01-2013, 09:08 PM   #2
bilfman
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Re: My 78 K15 High Sierra build - Fish Tremble

Looks like a great start, I'll be watchimg this one!
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Old 03-01-2013, 09:15 PM   #3
rgunlock
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Re: My 78 K15 High Sierra build - Fish Tremble

Truck ran, but not very well and it was hard to keep running. Somewhere along there, with inspiration from WhiteElephant's thread, I decided I needed to make the truck somewhat reliable, as well as safe. The truck needed new tires to pass inspection and I wanted a bit of a lift so I could go a little bigger. Long story short, I pulled everything off in front of the cab.
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78 GMC K15 SWB, 350/NV4500/NP205/4.10s Project Hazel
71 GMC C25 350/TH400 - Project Angie
59 Chevy SWB Stepside (next in line? Not sure now )
2001 GMC Sierra K2500
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Old 03-01-2013, 09:23 PM   #4
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Re: My 78 K15 High Sierra build - Fish Tremble

Found even more rust than I expected in the front sheet metal. Some shots of both fenders, inner fender and core support.
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78 GMC K15 SWB, 350/NV4500/NP205/4.10s Project Hazel
71 GMC C25 350/TH400 - Project Angie
59 Chevy SWB Stepside (next in line? Not sure now )
2001 GMC Sierra K2500
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Old 03-01-2013, 09:35 PM   #5
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Re: My 78 K15 High Sierra build - Fish Tremble

I'm not thinking "frame off" at this point, but since I had it stripped down, I at least wire brushed the easy to reach parts of the front frame, cross members, etc. and spray bombed them with Rustoleum Hammered Black. I'd also got a 4" Tuff Country EZ-Ride spring lift and installed the front springs.
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Rick

78 GMC K15 SWB, 350/NV4500/NP205/4.10s Project Hazel
71 GMC C25 350/TH400 - Project Angie
59 Chevy SWB Stepside (next in line? Not sure now )
2001 GMC Sierra K2500
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Old 03-01-2013, 10:11 PM   #6
rgunlock
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Re: My 78 K15 High Sierra build - Fish Tremble

Cleaned up the Dana44 and hit it with hammered black also. Wish I'd read WhiteElephant's thread a little earlier so I would have thought to replace ball joints and oil seals at the diff housing, but I didn't. Once I knew better, I didn't feel like pulling apart the brakes, hubs, etc. I'd already replaced. Hopefully, that won't come back to bite me. Anyway, here is a before and some afters. I did replace the steering arm with the drop arm that came with the Tuff Country kit. Also, new drag link, cross link? tie rods, steering stabalizer, shocks and engine mounts. Steering gear box is cleaned up and painted, but not rebuilt. Far as I know, it doesn't need rebuilt - we'll see. At this point, I'm really starting to realize how much time on this kind of build is spent on just cleaning parts! Not really planning to redo the hard lines for the fuel and brakes, so they are still on the truck at this point.
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78 GMC K15 SWB, 350/NV4500/NP205/4.10s Project Hazel
71 GMC C25 350/TH400 - Project Angie
59 Chevy SWB Stepside (next in line? Not sure now )
2001 GMC Sierra K2500
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Old 03-01-2013, 10:17 PM   #7
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Re: My 78 K15 High Sierra build - Fish Tremble

Also cleaned up and painted the sway bar and installed with new Prothane bushings.
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Rick

78 GMC K15 SWB, 350/NV4500/NP205/4.10s Project Hazel
71 GMC C25 350/TH400 - Project Angie
59 Chevy SWB Stepside (next in line? Not sure now )
2001 GMC Sierra K2500
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Old 03-01-2013, 10:21 PM   #8
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Re: My 78 K15 High Sierra build - Fish Tremble

Not too crazy about this rake
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78 GMC K15 SWB, 350/NV4500/NP205/4.10s Project Hazel
71 GMC C25 350/TH400 - Project Angie
59 Chevy SWB Stepside (next in line? Not sure now )
2001 GMC Sierra K2500
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