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Old 09-05-2012, 12:43 PM   #1376
Frizzle Fry
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

No ceramic yet. Know a good supplier?
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Old 09-07-2012, 05:10 PM   #1377
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Ray's Auto in Marietta Georgia has them. He sells 50 amp dual 87 relays, relay connector kits, and ceramic H4 connector kits for DIY harnesses. Also sells complete harnesses. He doesn't have a website, but his phone number is 770-424-8620. I've got his business card somewhere with an email address, I'll dig it out and post it.

Edit: Email is: raysautohlpc@aol.com


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Old 09-09-2012, 04:21 PM   #1378
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Nice, thanks!
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Old 09-09-2012, 06:22 PM   #1379
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

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well, I didn't replace or even weld up that light housing. Gotta draw the line somewhere if I ever want to drive this beast!
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Yeah, but just think... now water's going to get up inside of there and fog up your lens and blow your bulbs...
















...thinking about fixing it now, aren't you? Just close it up with a little caulk or silicone
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Old 09-09-2012, 09:05 PM   #1380
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Damn it man!
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Old 09-09-2012, 10:15 PM   #1381
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Quit firing up his ADD I want him to finish this build so he can get started on the 61 again.
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Old 09-09-2012, 10:30 PM   #1382
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Shoot, I want to see the Tahoe finished!
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1965 Ford Mustang: 289/T5-5spd/3.25 Trac-Loc
1968 Pontiac Firebird: Project Fire Chicken!
2015 Silverado Double Cab 5.3L Z71
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2020 Chevrolet Equinox Premium 2.0L Turbo
2011 Mustang V6 ~ Wife's ride
American Born, Country by the Grace of God
1967 CST Shop Truck Rebuild!
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Project "On a Dime"
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Old 09-10-2012, 12:38 PM   #1383
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

I just want him to finish something!
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Old 09-10-2012, 09:09 PM   #1384
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Hey now...
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Old 09-11-2012, 09:13 AM   #1385
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

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I just want him to finish something!
He did. Frizz got married. "No man is complete untill he is married. Then he is finished."

I sorta like the long build. I get to learn more and see more cool pics!
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Old 09-11-2012, 10:48 AM   #1386
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

yup
finished with projects (unless it the addition to the house )
finished with hobbies (unless its carrying stuff for the wife during shopping)
finished having an opinion (unless its the same as the missus)
eeeeh
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i got a job again and having fun at it too

idea's for the trucks and the order of things to do are taking shape and get closer to being realized , a few more months and i be able to start building for real

i complete 2 of the trucks intoo running fashion one custom and one basicly stock the thirth will be sacrificed for parts
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Old 09-11-2012, 11:33 AM   #1387
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

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Hey now...

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1967 C10 SWB Stepside: 350/700R4/3.73
1965 Ford Mustang: 289/T5-5spd/3.25 Trac-Loc
1968 Pontiac Firebird: Project Fire Chicken!
2015 Silverado Double Cab 5.3L Z71
2001 Jeep Wrangler Sport 4.0L 5spd
2020 Chevrolet Equinox Premium 2.0L Turbo
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American Born, Country by the Grace of God
1967 CST Shop Truck Rebuild!
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Old 09-11-2012, 09:30 PM   #1388
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

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He did. Frizz got married. "No man is complete untill he is married. Then he is finished."

I sorta like the long build. I get to learn more and see more cool pics!
No no no. You must be complete on your own first!
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yup
finished with projects (unless it the addition to the house )
finished with hobbies (unless its carrying stuff for the wife during shopping)
finished having an opinion (unless its the same as the missus)
eeeeh
Good luck with that You guys wouldn't believe how much support I get for these projects. She's a classic car lover too! Bought her a 1968 FJ40 and she wants more!
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Old 09-12-2012, 10:32 AM   #1389
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

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she wants more!
So does mine, shoes that is..
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Old 09-16-2012, 06:34 PM   #1390
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Good to see ya still pluckin away at her...
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Old 09-19-2012, 11:03 PM   #1391
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Cooling Lines

Time to make some aluminum cooling lines. 1.25" OD X 0.058" 6061-T6 Bare Drawn Aluminum Tube does not like to bend!

It must be annealed first and even then it can be hit and miss (as you will see...).

Rubbed with bar soap and heated with a torch until the soap uniformly darkens:


I liberal amount of lithium grease applied to the bender dies and:






One end done, time to do the other end...


and ...doh! Couldn't have happened on the first bend could it




Two more sticks are on the way for remaking that one.

You may have noticed the bead rolled into the end. I made this little tool for doing those:










I'm going to add some surface area to the "saddle" to reduce the indentation on the OD.


That other line shown is for the upper coolant line. Here's what I'm going for (lower line still needs to be remade)


Clamps will all be either T-Bar or Shrink-Clamps
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Old 09-19-2012, 11:19 PM   #1392
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Heater Lines


In related news... I put that heater line bulkhead to use. Though it is a beatiful piece, I chose to hide it as best I can. I played with a few different locations for the firewall passthru, but in the end this one won out:






Inside (not they do not interfere with pedals/feet)


and over to the heater core:


Now how do I regulate the heater temp. This Summit unit came with no provisions for regulating temp. Three fan speeds and that's it. What if i want some defrost without blasting the heat? Here's my solution:


Controlled by the existing dash lever:
Open



Closed

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Old 09-19-2012, 11:31 PM   #1393
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Cool idea on the tube beader. These ones from earls seem like a simple idea that would work but you have to buy one for every size tube. If its just one size you need then ok, but they would add up fast.
http://www.summitracing.com/search/P...rs-Individual/
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Old 09-19-2012, 11:33 PM   #1394
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Now that is totally cool! Making your own tool like that.

I'm not sure where I heard this, or what material it's used on, but the myth has it that if use fill the tube with sand it won't collapse.
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Old 09-19-2012, 11:38 PM   #1395
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

The ball valve may work, but I think it will probably feel like full on at about 1/3 open. Depends on the amount of total flow you have. Part way open on that valve may be enough to allow all the flow the system puts out. A small orifice (washer) in the valve inlet might help control it better. Another option is a smaller ball valve. You'll just have to try it out and see what you get for results.
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Old 09-19-2012, 11:42 PM   #1396
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Everything looks awesome, as usual.
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Old 09-19-2012, 11:54 PM   #1397
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

What else have I been up to..?

I decided not to run the capillary oil pressure gauge (oil line running into the car ). So in order to run an electric oil pressure gauge I've started this process. There's probably a Smiths gauge out there that would bolt right in, but what fun would that be?

Bought a Stewart Warner 0-100PSI gauge off eBay.


It has the correct 90* sweep to use my gauge face-plate


Researched the proper sending unit specs for the gauge (240-33ohms for 0-100PSI) and found this VDO unit (don't mind the exhaust wrap. It's for a future installment).


S2000's don't have an oil pressure gauge, just and ID10T light. So a T-fitting allows me to run both:


Integration of the SW gauge into the Sunbeam dash:

Upper right location in the pic is the existing oil gauge (had already attempted to use a water temp gauge with oil pressure face-plate but could not find a sender with the correct range or span)


SW gauge size reference:




Guts pulled and already clearanced as needed:


Where it's going:


Face-plate also required a little mod:


Zero-Stop post added:






Work in progress...


Tapping for stand-offs:


...and that's as far as I have pics of. I'm a little further along and it looks like it will work out very nicely.
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Old 09-20-2012, 12:08 AM   #1398
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Quote:
Originally Posted by hgs_notes View Post
Cool idea on the tube beader. These ones from earls seem like a simple idea that would work but you have to buy one for every size tube. If its just one size you need then ok, but they would add up fast.
http://www.summitracing.com/search/P...rs-Individual/
That's cheating (they look nice tho)
Quote:
Originally Posted by Zoomin View Post
Now that is totally cool! Making your own tool like that.

I'm not sure where I heard this, or what material it's used on, but the myth has it that if use fill the tube with sand it won't collapse.
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Yeah, I've read that too. Ice as well. The sticks I have coming have just a slightly thicker wall so hopefully I'll get it on the first one. If not I'm using frozen quick-sand on the 2nd

Quote:
Originally Posted by hgs_notes View Post
The ball valve may work, but I think it will probably feel like full on at about 1/3 open. Depends on the amount of total flow you have. Part way open on that valve may be enough to allow all the flow the system puts out. A small orifice (washer) in the valve inlet might help control it better. Another option is a smaller ball valve. You'll just have to try it out and see what you get for results.
You may be right, but if I can control the temp at all I'll be happy. With no way to completely shut off the vent I don't want heated wind flowing through there in the summer.

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Originally Posted by 71swb4x4 View Post
Everything looks awesome, as usual.
Thanks brotha!
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Old 09-20-2012, 04:47 AM   #1399
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

Quote:
Originally Posted by Zoomin View Post
Now that is totally cool! Making your own tool like that.

I'm not sure where I heard this, or what material it's used on, but the myth has it that if use fill the tube with sand it won't collapse.
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Dry sand will stop the tube from collapse. Pack it in tight so there is no air trapped and cap the ends. I have seen square bent into tight radias with this method.
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Old 09-20-2012, 03:19 PM   #1400
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Re: '66 Sunbeam Minx Project - F20C/6sp/4-link/Discs...

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Dry sand will stop the tube from collapse. Pack it in tight so there is no air trapped and cap the ends. I have seen square bent into tight radias with this method.
Cap with what? Welded caps? I do have a spool for welding Al. Just need to pick up a 2nd tank...
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