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Old 07-16-2010, 10:17 PM   #1
truckdude239
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03 zr-2 over heating

hey guys friend of mine has a 03 s-10 zr-2 with the 4.3. started having issue overheating . It only over heats on the high way or pulling a trailer. rest of the time it is normal (for the most part) Heres the kicker parts replaced: rad, water pump, tstat, rad cap,fan clutch, flushed system, refilled antifreeze with peak life time coolant. and it still over heats. He took it to a shop, and they told him sorry cant figure it out. there is no water in the oil intake isn't leaking. so we are at a lost to figure it out. had another shop say transmission was probably on the way out and building to much heat and the rad can't over it all. i don't believe this one we changed the tranny fluid 10k ago and it still clear not smell of metal in it. soo any ideas where to look next?. was thinking maybe the lower rad hose sucking shut under load maybe?

any help is helpful
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1971 Chevy c-10 under going a 4.8l LSx swap

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Old 07-17-2010, 09:24 AM   #2
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Re: 03 zr-2 over heating

I suggest two items. Add an external transmission cooler. Two upgrade the clutch fan to an Explorer 4.0. I upgrade my 4.3 fan. Add some Water Wetter to the system. Try running a larger % of water. Last, the switch could be failing.
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Old 07-17-2010, 01:46 PM   #3
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Re: 03 zr-2 over heating

antifreeze is a 50/50 mix, which switch are you talking about? we have verified the engine temp when it over heats and it is th same as the gage. will look into an external trans cooler
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1971 Chevy c-10 under going a 4.8l LSx swap

Build Thread http://67-72chevytrucks.com/vboard/s...d.php?t=421305

2007 Honda Accord my daily 145kmiles
2002 Honda Accord 4 door With 330k(sisters car)
2005 toyota Avalon 228k( brothers car)
2002 Sububran 5.3 245k
2000 Tahoe 5.3l 378

General manager for Marco's Carwash & lube
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Old 07-17-2010, 06:29 PM   #4
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Re: 03 zr-2 over heating

I'd definitley check the lower hose to see if it is collapsing under higher rpms.
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Old 07-17-2010, 07:35 PM   #5
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Re: 03 zr-2 over heating

What brand is the thermostat? I install only Modine. Thermostats can be bad, even new ones. In the summer, you can nearly run 100% water. 100% water is more efficient than a mix. Was it converted over from Dexcool?
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Old 07-17-2010, 08:46 PM   #6
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Re: 03 zr-2 over heating

the t-sat was a super stat from advance. the peak life time is their brand of extened lvie antifreeze but is compilable with any antifreeze
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1971 Chevy c-10 under going a 4.8l LSx swap

Build Thread http://67-72chevytrucks.com/vboard/s...d.php?t=421305

2007 Honda Accord my daily 145kmiles
2002 Honda Accord 4 door With 330k(sisters car)
2005 toyota Avalon 228k( brothers car)
2002 Sububran 5.3 245k
2000 Tahoe 5.3l 378

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Old 07-18-2010, 05:47 AM   #7
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Re: 03 zr-2 over heating

how hot is it getting number wise? does it stop at a point or does it keep climbing?
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Old 07-18-2010, 10:54 AM   #8
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Re: 03 zr-2 over heating

it will sit at 210 untill we hit the highway or anything over45 or we have a tailer on the back ( small trailer with a zero-turn lawnmower) it will hit 210 sit there then start to climb it got to 240 the other day and they cut it off and it ended up boiling over out the over flow tube
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1971 Chevy c-10 under going a 4.8l LSx swap

Build Thread http://67-72chevytrucks.com/vboard/s...d.php?t=421305

2007 Honda Accord my daily 145kmiles
2002 Honda Accord 4 door With 330k(sisters car)
2005 toyota Avalon 228k( brothers car)
2002 Sububran 5.3 245k
2000 Tahoe 5.3l 378

General manager for Marco's Carwash & lube

Last edited by truckdude239; 07-18-2010 at 10:55 AM.
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Old 07-18-2010, 10:20 PM   #9
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Re: 03 zr-2 over heating

is the air coming from the radiator fan hot?(air pocket in coolant) decent air flow? (fan clutch) low coolant flow? (water pump impeller)
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Old 07-19-2010, 01:29 PM   #10
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Re: 03 zr-2 over heating

Well he took it to another shop and they did a test on the antifreeZe and said it had combustion gas in it sook looks like a brown head
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1971 Chevy c-10 under going a 4.8l LSx swap

Build Thread http://67-72chevytrucks.com/vboard/s...d.php?t=421305

2007 Honda Accord my daily 145kmiles
2002 Honda Accord 4 door With 330k(sisters car)
2005 toyota Avalon 228k( brothers car)
2002 Sububran 5.3 245k
2000 Tahoe 5.3l 378

General manager for Marco's Carwash & lube
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Old 07-19-2010, 02:27 PM   #11
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Re: 03 zr-2 over heating

it does have good air flow air was hot coming off the radiator and it has a new water pump heat was hot (running heater) did not help itfrom over heating) water was flowing the the rad pretty good
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1971 Chevy c-10 under going a 4.8l LSx swap

Build Thread http://67-72chevytrucks.com/vboard/s...d.php?t=421305

2007 Honda Accord my daily 145kmiles
2002 Honda Accord 4 door With 330k(sisters car)
2005 toyota Avalon 228k( brothers car)
2002 Sububran 5.3 245k
2000 Tahoe 5.3l 378

General manager for Marco's Carwash & lube
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Old 08-19-2010, 05:42 PM   #12
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Re: 03 zr-2 over heating

okay found out other shop was trying to take us the truck doesnot have blown head gaskets but we did find a leaking intake gasket. will this casue it to over ehat its seeping but not like full blown leaking deal
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1971 Chevy c-10 under going a 4.8l LSx swap

Build Thread http://67-72chevytrucks.com/vboard/s...d.php?t=421305

2007 Honda Accord my daily 145kmiles
2002 Honda Accord 4 door With 330k(sisters car)
2005 toyota Avalon 228k( brothers car)
2002 Sububran 5.3 245k
2000 Tahoe 5.3l 378

General manager for Marco's Carwash & lube
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Old 07-03-2012, 03:26 PM   #13
truckdude239
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Re: 03 zr-2 over heating

well after 2 years we finally found out what was going on had the intakes fixed but it turned out to be the aftermarket radiator we put in it, installed a dephi radiator and no more problems towed my 12ft tailer the other day with 24oo pounds on it and temps never got over 210!!!!
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1971 Chevy c-10 under going a 4.8l LSx swap

Build Thread http://67-72chevytrucks.com/vboard/s...d.php?t=421305

2007 Honda Accord my daily 145kmiles
2002 Honda Accord 4 door With 330k(sisters car)
2005 toyota Avalon 228k( brothers car)
2002 Sububran 5.3 245k
2000 Tahoe 5.3l 378

General manager for Marco's Carwash & lube
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