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Old 11-05-2010, 12:06 AM   #1
1985-GMC
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Project: Rust, White & Blue

Alright this build thread is way overdue and im finally getting one started. I started driving this truck in april of my freshman year of high school (2006) when I turned 16. I did different things to it like replace the exhaust system after getting tired of it being tied up with bailing wire and lots of other small things. Eventually I got a new set of 33/12.5/16.5 tires for a set of 16.5x 9.75 wheels, after that it just looked to low to the ground so I decided to make it 4x4.
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)

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Old 11-05-2010, 12:09 AM   #2
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Re: Project: Rust, White & Blue

So towards the end of my junior year I bought my 80 3/4 4x4 donor. A funny thing is that the engine that is in my truck originally came out of the 4x4 truck about 15 years ago and will be going back in it soon. The body was shot (literally) but nothing hit the frame, transmission, or t-case. I then started taring it down to the frame getting ready to rebuild it. I probably scraped 30 pounds of flordia sand, mud and dirt off of that frame.
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)

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Old 11-05-2010, 12:16 AM   #3
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Re: Project: Rust, White & Blue

I wire wheeled mostly everything on thee frame and sand blasted everything I couldn't get to with the wheel. Then I primed it with rustoleum rusty metal primer. I flipped the frame over so I didn't have to work upside down but that all got primed and painted with rustoleum gloss black. Then I did the same to the 14 bolt, I only replaced the gaskets and seals because all the bearings were perfect. I still need to replace the pinion seal and swap out the the yoke for my other one because it has a chunk missing by one of the bolt holes.
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)

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Old 11-05-2010, 12:19 AM   #4
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Re: Project: Rust, White & Blue

New drums, brakes, sandblasted everything else then primed and painted everything everything but the cover, I painted that with engine enamel and then clear engine enamel. After a while the clear turned kinda yellow an crackled but I guess it just gives it character. I did the same for the front except I replaced all the outer bearings and races, ball joints and I got new Mile Marker lockouts to go on it.
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)

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Old 11-05-2010, 12:24 AM   #5
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Re: Project: Rust, White & Blue

one more
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)
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Old 11-05-2010, 12:26 AM   #6
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Re: Project: Rust, White & Blue

some more
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)
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Old 11-05-2010, 01:20 AM   #7
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Re: Project: Rust, White & Blue

Looks like a very nice project, cant wait to see how this goes!
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Old 11-05-2010, 01:54 AM   #8
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Re: Project: Rust, White & Blue

Thanks!
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)
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Old 11-05-2010, 05:06 PM   #9
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Re: Project: Rust, White & Blue

Awesome.
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Old 11-06-2010, 12:58 AM   #10
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Re: Project: Rust, White & Blue

Thanks Jonny Cash!
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)
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Old 11-07-2010, 12:50 AM   #11
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Re: Project: Rust, White & Blue

Looking very good, I really like what you did with the diff covers

What size lift did you go with?
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Old 11-07-2010, 01:09 AM   #12
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Re: Project: Rust, White & Blue

Thanks! I forgot to mention that, I went with a 4" Rough country lift.
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)
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Old 11-10-2010, 01:17 AM   #13
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Re: Project: Rust, White & Blue

daggone you are doing a lot of work im excited to see updates!!
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Old 11-18-2010, 11:36 PM   #14
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Re: Project: Rust, White & Blue

Dang, I just came across your build thread and I'm glad I did! Great stuff, you and I think very much alike. I just wish I had more space to work and more patience. I want to drive my truck and work on it at the same time. I'm just going with the engine spray can rebuild for now.

I'm also going to go with a 4" lift. I want to keep my OEM wheels and narrow tires and dog dish hubcaps--love that look. What size tires are you going to run?

Texas, baby!
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My build thread: http://67-72chevytrucks.com/vboard/s...d.php?t=430367
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Old 11-19-2010, 12:05 AM   #15
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Re: Project: Rust, White & Blue

Thanks! Yeah there seems to be a lot of people on this site that think like me . Im going to run the 33's for now but im afraid there going to look too small so I might go with 37" hummer tires. I have a new set of gmc hubcaps to go on it also.

You like the diff covers?
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)
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Old 11-19-2010, 12:17 AM   #16
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Re: Project: Rust, White & Blue

Yeah, the covers are sweet! Any photos of the truck with the 4" lift right now? Did you go with springs or blocks in the rear? Those Rough Country lifts are priced right, are they pretty complete?
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Old 11-19-2010, 12:40 AM   #17
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Re: Project: Rust, White & Blue

Nice project and sweet job on the diff covers! That's original and cool!
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Old 11-19-2010, 01:13 AM   #18
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Re: Project: Rust, White & Blue

Quote:
Originally Posted by TheWhiteElephant View Post
Yeah, the covers are sweet! Any photos of the truck with the 4" lift right now? Did you go with springs or blocks in the rear? Those Rough Country lifts are priced right, are they pretty complete?
Thanks! Everything ive posted so far is up to date so the way the frame sits in post #6 is still the same now. I bought it with rear springs, nitro shocks/stabilizer, raised steering arm, sway bar drop brackets, poly spring bushings, u bolts. They supplied brackets to move my hard brake lines out but im just going to buy extended hoses instead. I also need to get shock boots because they don't supply them anymore. With all that it came out under $700.

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Originally Posted by Dieselwrencher View Post
Nice project and sweet job on the diff covers! That's original and cool!
Thanks!
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)
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Old 02-14-2011, 09:32 AM   #19
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Re: Project: Rust, White & Blue

Nice Build! Good progress! I love the diff cover!
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Old 02-15-2011, 12:17 AM   #20
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Re: Project: Rust, White & Blue

Thanks Jason! I really like the way the diff coves came out even though the paint started to have a crackle finish to them after sitting in the sun for a while but I guess it just adds more character.
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)
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Old 11-21-2010, 11:43 AM   #21
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Re: Project: Rust, White & Blue

Subscribed. You've done a lot of good work here. Very impressive. Please keep those updates and pics coming.
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Old 11-21-2010, 09:28 PM   #22
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Re: Project: Rust, White & Blue

Thanks! I'll keep it up to date, but no progress lately.
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)

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Old 11-22-2010, 02:40 AM   #23
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Re: Project: Rust, White & Blue

nice project ! youve been a busy dude !!! lol .... subscribed !
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Old 11-22-2010, 10:52 PM   #24
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Re: Project: Rust, White & Blue

Thanks! Ive been real busy lately but not so much on the truck .
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)
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Old 12-16-2010, 01:38 AM   #25
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Re: Project: Rust, White & Blue

OK its been a while but I got some work done on the truck. I finally got around to sandblasting the top of the cab and pulling dents so I don't have to do it while its on the frame, then I got it primed so it wont rust. I had some help from my friend Gary so we went ahead and got the cab bolted onto the frame.
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1985 GMC K2500 restoration Project: Rust, White & Blue
1989 Chevy R3500 CC Cummins & 4X4 swap some day...
1989 Burb (D60, 14BFF, 12V, NV4500, NP205, 37" tires in progress)
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