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Old 09-29-2016, 09:05 PM   #1
Advanced Design
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Fixing shop roof leak

My shop roof was constructed of corrugated Strong Barn tin back when the building was built in 1968. The sheets were too short to extend from the peak to the eave and had to overlap. The overlap was where the majority of the leaks occurred in heavy rain and wind conditions.

After talking with several contractors (including our own forum member Davis Chevy who stopped by to meet earlier this year) the decision was made to overlay with new metal on perlins. The metal is long enough to extend from the peak to the eave this time and better not leak.

First piece of business was to make sure my builder was a Chevy / GMC truck and van guy. They even modify them for their use...plus all the guys on the crew drove Chevy trucks too. He does good work and has completed a number of projects for me.
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Last edited by Advanced Design; 09-29-2016 at 09:45 PM.
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Old 09-29-2016, 09:10 PM   #2
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Re: Fixing shop roof leak

They made quick progress every day.
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Old 09-29-2016, 09:15 PM   #3
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Re: Fixing shop roof leak

And they were efficient laying down the metal sheets.
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Old 09-29-2016, 09:24 PM   #4
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Re: Fixing shop roof leak

This wasn't their first rodeo...done in three days.
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Old 09-29-2016, 11:50 PM   #5
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Re: Fixing shop roof leak

That looks watertight. Congratulations.

Those are interesting truck mods. What's the purpose of cutting down the bedsides?
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Old 09-30-2016, 08:47 AM   #6
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Re: Fixing shop roof leak

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That looks watertight. Congratulations.

Those are interesting truck mods. What's the purpose of cutting down the bedsides?
Thanks, I hope it is water tight.

I asked them about the cut down bed and they said for better goose neck trailer clearance on the sides. Must have been for another trailer, since it looks like this one would clear easily regardless of which way you turned.
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Old 09-30-2016, 10:50 AM   #7
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Re: Fixing shop roof leak

Thats looking good..should keep the water where its supposed to be..I thought the cutdown bedsides were for a short person to reachover..haha
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Old 09-30-2016, 11:24 AM   #8
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Re: Fixing shop roof leak

..just a late thought here and I'm not sure how the inside of your shop looks..freespan or center support..but did you factor in the extra weight of the second roof with snow on it..we don't have to worry much about snow here and both my building are free span..I just put a roof on my 25x50 pole barn and that stack of tin weighed 1511 lbs..
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Old 09-30-2016, 01:18 PM   #9
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Re: Fixing shop roof leak

I will apoligize first ,but that crew would had not lasted 10 minutes on one of my Jobs , there is not one single safty messure taken in any of these photos, there are so many safty violations I can not even begin to address them , remember you hired them and were responsable for there safty during that project on your property. my #1 concern on any and all constrction project is tha each worker get home safe back to there family every night. sorry but I had to say
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Old 09-30-2016, 06:50 PM   #10
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Re: Fixing shop roof leak

apology accepted Jrainman, take a chill pill

wtf? only 50 yrs on that bad boy, call the warranty department
nice freaking shop btw
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Old 09-30-2016, 08:34 PM   #11
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Re: Fixing shop roof leak

Mongo, I hope so, contractor was ok with it. We don't get much snow here.

Jrainman, thanks for the info and concern. Construction isn't my business and I know nothing about it.

Thanks Ogre, Hope this roof lasts a long time.

Now later this winter we can fix the ceiling that has been damaged by the leaks.
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Old 09-30-2016, 10:34 PM   #12
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Re: Fixing shop roof leak

New roof looks great Doug. Are you going to install guttering too?

Here's a rule I have heard many times for roof work: If you fall, your fired before you hit the ground.

I do take safety very seriously so if my above comment offends, I apologize. Seriously though, I don't really know what the safety violations are or what precautions should be in place. Jrainman could expand on this?
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Old 09-30-2016, 11:05 PM   #13
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Re: Fixing shop roof leak

The biggest safety problem I see is nobody is wearing a harness or is tied off to prevent falls.. I'm saying this and last week I fell off mine (while trying to be safe).. i was putting the tin on my 6/12 pitch..I was using ropes tied on both sides of the shop with a prussic knot tied in..I was wearing a saftey belt as well..it started raining so I immediately climbed down (water and tin don't mix).. it rained for about 30 min and quit..the sun came out..I waited about another hour to let everything dry out..I went back up on the roof and eased down to where I left off and when I pulled the rope tight it looked like you rung out a dishrag..feet went out from under me and here I go...12ft of momentum followed by a 10ft drop...(total time about 3 seconds)..luckily the big rock broke my fall..fortunately all I got was a bruise on my butt that looked like elvis..my mistake was not being 100% tied off..I know of 4 people here locally that have recently fallen off ladders ..1 is dead, 1 had to have his shattered leg amputated, and the other 2 had crushed ankles broke arms and ribs.. I was tring to be safe and got bit anyway..
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Old 10-01-2016, 07:47 PM   #14
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Re: Fixing shop roof leak

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Mongo, I hope so, contractor was ok with it. We don't get much snow here.

Jrainman, thanks for the info and concern. Construction isn't my business and I know nothing about it.

Thanks Ogre, Hope this roof lasts a long time.

Now later this winter we can fix the ceiling that has been damaged by the leaks.
I was wondering why I saw no Ice cutters installed on your new panels , thought you would have a good amount of snow in your region...
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Old 10-01-2016, 08:36 PM   #15
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Re: Fixing shop roof leak

Wayne, no gutters are planned. Building hasn't had any for 30 years.

Mongo, good points. Glad you weren't seriously injured!

Jrainman, we are about even with St. Louis though on the eastern side of the state. Typically we don't get much snow now days and I don't ever recall any accumulation on the roof. It is pretty steep pitched.
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Old 10-02-2016, 09:51 AM   #16
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Re: Fixing shop roof leak

doug new roof looks GREAT !!my building has shingles /about 15-20 yrs old !probably be putting tin on now ! see ya ! mike
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Old 10-02-2016, 11:55 AM   #17
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Re: Fixing shop roof leak

AD, i drove truk thru your neck of the woods 2 weeks ago, i didn't see you wave as i drove thru
i was in west salem drove up 130 and zigzagged thru the rural 2 lane roads back to se michigan
pretty country you have there, you definitely live in the cornbelt w/BIG tractors
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Old 10-02-2016, 10:59 PM   #18
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Re: Fixing shop roof leak

Hey thanks Mike! Are you coming over to MM?

Ogre, cool, 130 is only a few miles west of me. Too bad we didn't get together. That would have been an interesting drive you took!

Oh, guess where I was today....
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Old 10-03-2016, 02:07 PM   #19
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Re: Fixing shop roof leak

looks vaguely familiar...
drive your ad down?

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Old 10-03-2016, 08:21 PM   #20
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Re: Fixing shop roof leak

No, just a quick stop by on a business trip.
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Old 10-03-2016, 08:48 PM   #21
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Re: Fixing shop roof leak

Very nice building you have there! That is a nice new roof too. Way faster than tearing the old off and starting over. I've seen a lot of people doing this to buildings like yours.
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Old 10-03-2016, 11:13 PM   #22
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Re: Fixing shop roof leak

I give up Doug..where were you..that's a nice looking man space there..
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Old 10-04-2016, 01:22 PM   #23
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Re: Fixing shop roof leak

look for the barnasaurus build, currently the next thread down
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Old 10-04-2016, 09:02 PM   #24
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Re: Fixing shop roof leak

Thanks Dieselwrencher. We discussed taking the old roof off and every contractor recommended going this route.

Hey Mongo, here is the barnosaurus building build thread. Really worth a look and they put up an incredibly nice building. I could live in there.

http://67-72chevytrucks.com/vboard/s...d.php?t=620966

We hadn't met Wayne or Dee previously and we were able to this week. Really great people!

Ogre, I saw the window seat in person.

So now the roof leaks are fixed, later this winter the contractor will come back and fix our shop ceiling that has been water damaged.
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Old 10-05-2016, 01:33 PM   #25
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Re: Fixing shop roof leak

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Ogre, I saw the window seat in person.


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