Re: Kabwe's aka Bam's build
 

That chrome and paint are magical together.

Re: Kabwe's aka Bam's build
 

Thanks man, but the wheels are polished aluminum, chrome wheels are a curse word in my neck of the woods.lol

Re: Kabwe's aka Bam's build
 

Kabwe, you are a true craftsman ! You have done some outstanding work on this project. I am wondering if you have done or seen someone do a 55-57 hood modification using part of a 58-59 hood. As in cutting the area with lines on the 58-59 and putting that top area on the 55-57. just wondering if its been done. You do good work!

Re: Kabwe's aka Bam's build
 

I usually go chromabase and Nason clear, works great. Color looks good!
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Re: Kabwe's aka Bam's build
 

Thanks a lot buddy.

Checkout out jjjmm56 build thread. He made fabracations to his 56 Chevy hood to make it look like a 58-59.
http://67-72chevytrucks.com/vboard/a...1&d=1289845395
Here is a link to his build thread.
http://67-72chevytrucks.com/vboard/s...d.php?t=350951

Thanks buddy. I can't get chromabase here in Cali anymore. I can get the clear go figure.lol Nutty Cali law makers I guess.

Yeah I was pleasantly shocked by how well this Nason clear laid down. No yellow hue and like glass. I'm just a glorified shadetree type guy so it works for me.

Re: Kabwe's aka Bam's build
 

You did say that earlier. Shows you how observant I am. The fact remains, they look good together.

Re: Kabwe's aka Bam's build
 

Bam,
Someone over on the HAMB board referred to you having taken off your roof to address rust around the perimeter between the inner and outer skins. Did you do this?

If so, I went backcthrough this thread and didn't see it. I am wondering if that work was not replaced when you lost your photos and had to re-post? If so, any chance you could post some photos (if you have them) and explain what's involved?

I have literally one inch of rust-through right where the passenger side gutter meets the roof skin - small, but I know there's more in there. I also have what I think is some old rust through inside that an old owner did some bad gas welding on in an attempt to just "cover the holes". This part is a guess but I THINK that's what happened.

I HAD planned to flap disc the interior weld blobs, MIG the exterior rust-through, reseal the gutter with modern sealant, and coat in between the skins with a heavy double coat of the Eastwood internal frame rust preventative stuff - mostly cause I don't have your fab chops or the money to pay others to do it!! Tell me how difficult the de-roof/re-roof is and your thoughts on my plan? Be honest, I can take it.

Re: Kabwe's aka Bam's build
 

Is there some green paint in your 55's future?

Re: Kabwe's aka Bam's build
 

What metal polish do you use? That wheel looks out of sight...Mothers in the can just hasn't done that for me and I been using it 20 years now. Thanks in advance!

Re: Kabwe's aka Bam's build
 

Looks Killa Kabwe. the flake makes it pop, should look good over a large surface in the sun, and with a truck with so many curves on it.

Re: Kabwe's aka Bam's build
 

Except the interior? Wait what are you saying, the great, mighty and all powerful BAM, is not doing his interior? Say it aint so!
As for helping you, you know darn well your not going to call us cause we might accidentally pick up a tool and try to turn a bolt, and if it does not line up, your going to have blood on your hands. LOL!!!!

Yes im causing trouble again. That color next to the wheels, thats a killer combo.

Re: Kabwe's aka Bam's build
 

Hey Dan,

I fixed that roof two times.lol So I don't know which one you are talking about so I will post pics of both. The first fix was when I just fixed the rust under the eye brown. I did that before I found out that they sold new roof panels.

First fix pics
Rusted area
http://farm9.staticflickr.com/8189/8...df46d2f6a3.jpg
Cut out the rust
http://farm9.staticflickr.com/8472/8...739dfcffc3.jpg
Handmade patch panel
http://farm9.staticflickr.com/8323/8...8946f165a2.jpg
Welded it in and grind and primed.
http://farm9.staticflickr.com/8332/8...45a1ca4135.jpg

Second fix
I found out they sold new roof panels so I purchased one. As you can see in the pic, the new roof has the area under the eye brow the is a rusted area on a lot of our trucks. It also comes with the drip rails. This is the part of the drip rails the ride on top of the cab's rails like a sandwich. I'm not running drip rails so I cut them off.
http://farm9.staticflickr.com/8467/8...d8bd4e94a2.jpg

After a lot of measure I cut the roof of my cab. The eye brow section is spot welded on. If you are keeping the drip rails clean the area good and you well see the spot welds there also.
http://farm9.staticflickr.com/8045/8...1f46dc1eb2.jpg
http://farm9.staticflickr.com/8194/8...4a3359f018.jpg
http://farm9.staticflickr.com/8043/8...2aba3f00c0.jpg
http://farm9.staticflickr.com/8043/8...2aba3f00c0.jpg
Completed Roof
http://farm4.staticflickr.com/3637/3...5460edbb10.jpg

Re: Kabwe's aka Bam's build
 

Yep

Man thats how those wheels came. My buddy who is a wheel smith told me thats how forged billet Aluminum is suppose to shine.

thanks buddy

That's the great and powerful Oz to you, you little munchkin.lol

Re: Kabwe's aka Bam's build
 

lmao!!!

Re: Kabwe's aka Bam's build
 

Thanks for the info Bam.

I've got a lot of stupid questions about this but let me ask the most basic:

If I find those spot welds and use a spot weld cutter...is it then just a matter of carefully prying the roof panel to separate it from the cab? If so, once I'd repair any damage to the cab part, does the roof panel just drop into place (relatively) for plug welding?

I see surface rust on yours, did you use some kind of coating or weld-thru primer in there before replacing your roof?

Any other details about how relatively difficult/easy it is to do this repair?

Re: Kabwe's aka Bam's build
 

First off, there are no stupid questions. There are only stupid people that make themselves feel big by trying to make other people feel stupid for asking questions. We learn by asking questions buddy.

Dan start with the spot weld first and that will guide you to what you may have to cut. There are also spot welds along the bottom ridge of windshield panel.

Yes I did wire brush the inner roof panel and coat it with zero rust primer.

Difficulty. I really don't find anything difficult just a lot of work and very time consuming. If you can weld, cut, and measure you can do this. It would not be my first project do some other rust repair until you build your confidence up and you will be able to do this no problem. Its about being confident man and you have half the job done.

Re: Kabwe's aka Bam's build
 

If you try this, get a spot weld cutter. Not real expensive and makes a lot of the sheet metal stuff on these old trucks a breeze. A knotted wire brush run down the channel will show the spots, centerpunch in the middle of the spot and drill them dudes!
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Re: Kabwe's aka Bam's build
 

Well I got a little more done today. Slowly I turn, step by step, inch by inch.lol Well thats how I doing it.

I know its over kill by I base coat cleared the gas tank just because. No other reason.
http://farm9.staticflickr.com/8201/8...a64389f4ec.jpg
http://farm9.staticflickr.com/8203/8...97b26ac3c2.jpg
Here is the tank installed between the frame rails.
http://farm9.staticflickr.com/8342/8...f4efe5e59b.jpg
http://farm8.staticflickr.com/7264/8...d981c74d4d.jpg

Re: Kabwe's aka Bam's build
 

Tank looks super between the rails, nice job...Jim

Re: Kabwe's aka Bam's build
 

Step by step, inch by inch, I knew you were related to the Stoogers. You must be their other cousin on their other cousins side. LOL
Great work Bam, that tank looks good. But we would not expect anything less from you.

Re: Kabwe's aka Bam's build
 

Looks good.
Kim

Re: Kabwe's aka Bam's build
 

No such thing as over kill , that's just normal in a car guys world.

Re: Kabwe's aka Bam's build
 

Thanks guys

LOL. You got it huh? So you must be as big a Stoogies fan as me if you know the Niagara Falls bit.

Re: Kabwe's aka Bam's build
 

my new mantra :D
not many people think this way

tank install looks good too

Re: Kabwe's aka Bam's build
 

Yeah man I'm glad you understood and took it the way I meant it.lol

I did not mean it in an arrogant way at all. I just believe that we are all human beings and can learn these skills. But after you learn the skills and you will if you keep at it. It still will be a lot of hard work. That is the one thing that will never change no matter how much your skills improve.lol