Re: 52 GMC Envoy Burb meld/build
 

Bought fenders and hood from a 49 GMC 2-ton today for $60 total. Looks like if we cut the front 1/3 from the original fenders and graft them to these truck fenders, it will be a winner. They are a little wider, taller, and the flare out some. The hood is actually 'pancaked'. The hood will have to be shortened by about 3 inches. I'll post pics as I can to show what I mean.

Re: 52 GMC Envoy Burb meld/build
 

You'll have to post pics because I can't see the 1/3 thing. Nothing lines up, the big fenders fit over top of the small ones!

Re: 52 GMC Envoy Burb meld/build
 

What this did was give me a different shaped opening. The front opening of the 2-ton was too far forward, as well as the fender being 3.5 inches longer. Attaching the front of the Burb fender cured both things. The 2-ton also sits about two inches higher, which gives the hood a pancaked look. Still have to shorten the hood the 3.5 inches.
I will raise the running board to be flush with the body and shorten the rear hang of the front fender and the front hang of the rear fender. (say that 3 times real fast!)

Re: 52 GMC Envoy Burb meld/build
 

The rear is turning out really well. The differences in the floor height we made up with about 3 inch flat stock. The hole to the right is to lower the Envoy spare.

Re: 52 GMC Envoy Burb meld/build
 

Looks great. Loving the build and can't wait to see it done.

Re: 52 GMC Envoy Burb meld/build
 

So talk to us about the differences a little more, does the fender mount to the cowl the exact same way as the 1/2 ton? Looks like the fender may be taller, and the hood difference is pretty obvious. Did you achieve your clearance goals? Do you have to raise the running boards or are you just trying to avoid being too low?

Re: 52 GMC Envoy Burb meld/build
 

The front fender mounts the same in the back. Once it comes of above the intersection of the fender and hood, it actually has an extra piece to attach the inside of the fender to the inner fender as the fender does continue about two inches higher. (although the inner fenders will be hand-built) I did achieve my goals for clearance, once I add in a lower profile tire. And no, I don't have to raise the boards, just think it will be cleaner for the front and rear and boards to be flush. I still hope to lay the body on the ground with bags. The added benefit of the higher fenders, because of the Envoy strut clearance, it should allow me to drop it that extra 2 inches.

The pancaked hood is also a bonus because I plan to pancake the top as well.

Re: 52 GMC Envoy Burb meld/build
 

Looking good. I hope that when it's done you'll drive it up this way when you come to visit your family so that I can see it in person. Very cool stuff.

What are you talking about pancakeed hood? I've never heard this term before; or maybe I have but just don't recognize it as to the context in which it is being used.:confused:

Re: 52 GMC Envoy Burb meld/build
 

"shorten the hood 3"? Or leave it and go for the over bite look, maybe use a late 30s-40 grille with custom side infill panels between the grille and fender? This thing is outside the box pretty far, why not go custom with the grille and hood? Or ignore me, I'm on some new meds to day that may be affecting my judgement....

Re: 52 GMC Envoy Burb meld/build
 

Thanks, OrrieG. I'm shortening the 2-ton hood. Custom would be fine, but my goal all along is to show what I think the HHR should have looked like. Rear wheel drive, choice of 6 or 8 cylinder, etc

Re: 52 GMC Envoy Burb meld/build
 

Nice meld of the two fenders. I was wondering how that would work out and it really lined up better than I thought. Can you take some more pictures of it when you get a chance? And that overbite probably looks like something Tow Mater would laugh at!

Re: 52 GMC Envoy Burb meld/build
 

I am glad that someone else feels that the HHR was a buzz kill. I remember the concept photos before the actuall HHR was built. The concept looked more like the SSR but what we ended up getting was a revised PT cruiser.

Looking good.

Marc

Re: 52 GMC Envoy Burb meld/build
 

That worked out well....looks good and will keep people wondering what you did at shows :lol:

Re: 52 GMC Envoy Burb meld/build
 

Re: 52 GMC Envoy Burb meld/build
 

Funny about the HHR. I work for a GM supplier and am in the tech center a lot. The guy who designed the PT did the HHR except he didn't know the history! There were concept drawings done starting with the AD panel and morphing into the HHR. The only thing was they ALL had 4 doors shown. I laughed every time I saw them. When I tried to get one of the posters, no one would let me have one. I wonder why...I'd still drive the crap out of an HHR. But I hope BBEEP goes into limited production with his because my Trailblazer has 270k on it and I'm going to get more tires.

Re: 52 GMC Envoy Burb meld/build
 

Yes, I did hear the samething about the designer. I didn't mention that in my previous post because I was not sure if it was accurate. Just what this world needed.............PT cruiser 2.0.....

Re: 52 GMC Envoy Burb meld/build
 

GM hired him away from Chrysler!! To do THAT. Actually, it sold really well. Not PT Cruiser well...And it has more personality than a Cobalt (same platform!)

Re: 52 GMC Envoy Burb meld/build
 

more pics of the build! cant wait to see more progress

Re: 52 GMC Envoy Burb meld/build
 

The 2-ton hood is actually not as deep, because of the raised fenders. I laid the 2-ton on top of the 1/2 ton to show the different shape of the bottom edge and it lay almost flush.
I guess it is an other word for sectioned; To remove a band of metal from around the middle section of a vehicle to reduce its overall height.

Re: 52 GMC Envoy Burb meld/build
 

Cool! Thanks for the breakdown.

Re: 52 GMC Envoy Burb meld/build
 

Delivering the running, mocked up 1952/2002 to a body shop on Thursday that has a heavier duty frame straightener than my current guy. If its raining, they will pick it up for me with their enclosed trailer. :metal: The body isn't in primer.

Re: 52 GMC Envoy Burb meld/build
 

I love this thread!

Re: 52 GMC Envoy Burb meld/build
 

Me too!

Now that I have an '02 Traliblazer, it makes me drool! :lol::metal:
Too bad the wife in not onboard yet! I'll work it. It doesn't have a 100K on it yet, so maybe down the road.:metal::metal:

Re: 52 GMC Envoy Burb meld/build
 

At the next body shop for frame straightening. Literally drove it onto and off of the trailer! We don't need no stinkin' winches!!!

Re: 52 GMC Envoy Burb meld/build
 

Great progress!! You are getting ahead of me. I will have to work hard to catch up! :metal:

Go Beavs!

Re: 52 GMC Envoy Burb meld/build
 

i love that you're using a trailblazer to tow your project since you're essentially melding one to your burban (envoy/trailblazer are close enough, right?). Keep up the good work!

Re: 52 GMC Envoy Burb meld/build
 

What are you waiting for? I've got an 04 with 269,895!!! Put new tires on it Monday.

Re: 52 GMC Envoy Burb meld/build
 

Very very nice work ,i guess we know who the men are here.I wish i was that confident .... nice just love it

Re: 52 GMC Envoy Burb meld/build
 

That rig is looking better all the time.

Re: 52 GMC Envoy Burb meld/build
 

very impressive... love it!


BBEEP... if its ok, i am going to start updating your post on Trailvoy.com w/ updated pics that you post here.

Re: 52 GMC Envoy Burb meld/build
 

Be my guest, and thank you!

Re: 52 GMC Envoy Burb meld/build
 

Frame aligned, drives straight up onto the trailer. Yup, pretty happy!:lol:



(the paper on the side is just the alignment specs)

Re: 52 GMC Envoy Burb meld/build
 

Waaaayyyy coool!!!

Re: 52 GMC Envoy Burb meld/build
 

My favorite part so far is the makeshift battery mount. lol

Looking good. Your project already moves under it's own power. You are ahead of about 85% of the projects in this section, including mine.

Re: 52 GMC Envoy Burb meld/build
 

Your FAVORITE part? really? haha
I think its not bad considering I have less than $10k in it so far!:metal:

Re: 52 GMC Envoy Burb meld/build
 

Congrats on the progress!

Re: 52 GMC Envoy Burb meld/build
 

I'm diggin' the seat. I say rat-rod it and drive as-is to the next cruise...

Re: 52 GMC Envoy Burb meld/build
 

At least bolt a seat belt to the radial and cruise down to the the local McDonalds! Awesome project!

Re: 52 GMC Envoy Burb meld/build
 

http://67-72chevytrucks.com/vboard/a...1&d=1272395171


Now that's a chit eatin grin if I ever saw one, And well warranted !!!

This is one awesome build right here.... :metal:

Re: 52 GMC Envoy Burb meld/build
 

Incredible build. I'll have to subscribe so I can follow this one!