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Old 07-11-2011, 11:58 AM   #36
68 TT
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Join Date: Jul 2009
Location: Spokane, WA
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Re: D60 Front Brake Upgrade

Quote:
Originally Posted by mcmlxix View Post
Ok. Here is the teaser shot of the brackets, cut out of sheet metal on a waterjet, used to test alignment of components... The sheet metal will be replaced with 3/8" plate (This may change to 5/16" plate to eliminate the need of some machine work) The spacer is 1.5" x .25" DOM and will be TIG welded when complete and ground flush. I may cut them down prior to welding to eliminated the extra step of grinding flush.
Looks great.

Leave a 1/4" of the DOM tube sticking up above the brackets and do a fillet weld between it and the plate brackets. Far stronger than an edge weld you would have if the DOM tube was flush with the brackets. Last thing you want is that thing cracking a weld and parts coming loose when you need them most.
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