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Old 12-30-2011, 05:34 PM   #155
McMurphy
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Join Date: Sep 2011
Location: Tacoma, WA
Posts: 2,425
Re: Not Another Rebuild Thread....

Looks like I can post pics now so going to try this progress update again!!

#1 is my donor section and my problem area.
#2 I started with cutting out the spot welds along the door jamb.
#3 Then I taped off and cut out the minimum of the problem area.

#4 I used the cut out problem area as a template, then holding the donor section up to the cab, I traced my cut lines again from the inside of the cab in a different color, and over size cut my patch. Then I slowly and incrementally trimmed the patch and the cab until the two fit up nice enough for me to start worrying about over doing it.

#5 I think as I tack weld it in I will be able to get that gap closed even more that it is showing in the pic. I only had a couple of vice-clamps holding it in place for photos.
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