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Old 09-29-2012, 09:54 AM   #255
bollybib
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Join Date: Nov 2010
Location: Carlsbad, CA
Posts: 1,584
Re: Jim's 1969 Custom/20

REMOTE STARTER RELAY (4 of 4)

The other thing I wanted to do was install a service disconnect switch at the battery. I decided on a Wirthco knife switch. It makes it easy to kill power when servicing the truck by simply lifting the knife to disconnect the ground terminal.

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I’ve had this system installed for about six weeks now. So far it works fine. I’ve had it idling in traffic in 90s temps and checked the starter and so far it hasn’t failed to turn over. Frankly, I think the culprit of the failed starts was this frayed purple start wire at the starter terminal.

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Parts List

Battery tray…………………………………………………….....................………….60.49
Truck Shop

Remote Starter Relay……………………………………..................….……………23.69
NAPA STH59

Positive cable – battery to relay………………………………………............….17.23
OReillys/BWD BC16T
Lead top post, 4 ga x 16”, lug hole 13/32”
Aux Lead: 12 ga x 8" w/ butt splice

Positive cable – relay to starter…………………………......……………….......26.93
NAPA 717896
Lug to lug, 4 ga x 56", lug hole 1 dia 13/32", lug hole 2 dia 17/64"

Disconnect switch……………………………………….................…………….……27.00
WirthCo 20138
Performance Plus Connection (amazon)

Negative cable – battery to engine block…..........………………………………19.92
NAPA 712534
Lead top post, 4 ga x 26", lug hole dia 13/32"

Fusible link………………………………………………………….......................………4.49
NAPA 784695
Black, 16 ga x 9 1/4", stud size 1/4"

Lug at starter………………………………………………....................………..………5.75
4 ga HD 3/8 lug w/ 45
custombatterycables.com

Lug at relay…………………………………………......................……………….……..1.59
4 ga standard 5/16 lug
custombatterycables.com

Heat shrink……………………………………......................……………………………..4.76
050-B-M-HS
12 inch 0.50 black medium
custombatterycables.com

Ignition wire……………………………………......................…………………..……..13.94
124F
12 gauge primary automotive wire, 12 ft. purple
wiringproducts.com

Wire Connectors, insulated crimp……….................………………………….…….3.23
-Ring Terminal, Noble 12-10 AWG, 10 stud
-Butt Splice, Noble 12-10 AWG, butt
Most any hardware store

Insulated cable clamps……………………………..................………………………..4.09
Most any hardware store

TOTAL………………………………………………….......................……………….$ 217.87
__________________
- Jim -

My Daily Driver is a 1969 Chevrolet Custom/20 Fleetside 350/TH400/Eaton H052 4.10
and its Project thread is here http://67-72chevytrucks.com/vboard/s...d.php?t=456911

Last edited by bollybib; 09-29-2012 at 10:07 AM.
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