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Old 01-31-2015, 08:53 PM   #340
MP&C
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Join Date: Jan 2013
Location: Leonardtown, MD
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Re: 55 Wagon Progress

Today Kyle cut out the battery tray's zee bracket, and I had told him we should tip the top lip first and then make the vertical bends...











As you can see, it turned out horribly, and sometimes I need a learning curve myself...

We had used a narrow bottom die to tip the top flange, and should have also used something different for the vertical bends.





So let's back up and punt, here bending the vertical bends FIRST and using a roll former die to keep any markings to a minimum. We did a partial bend here, then did a partial tip, and jumped back and forth a few times for a much better result:











Plug welded through the thinner battery hold down into the 16 ga metal of the zee bracket using a Letter A sized holes and enough heat for weld penetration to show on the back side...














Also did more fine tuning on the front end today..











Test fit of the "early" side emblem..





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