Thread: 47-55.1 Rear roll pan
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Old 01-31-2023, 03:34 PM   #36
leegreen
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Join Date: Mar 2022
Location: Surrey BC
Posts: 704
Re: Rear roll pan

It would not be a horrible job to make extensions for the stake pocket. This test took about 10 minutes:
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Next step would be to refine the dimensions and make second prototype.
The far side in 2nd picture kinked a bit as I did not get the side bent tangent to the bead edge and the beads are slightly too close to each other. It also needs longer sides welded on to make a finished part.
A couple hours would probably turn out passable curved extensions.
This was 21 gauge, it would be harder to make this out of 18 for a structural repair.

If you are into this sort of thing the tools are not expensive.....

I used a cheap bead roller and 1/2" beading die for two parallel beads in a flat sheet(Princess auto, jegs, eastwood etc under $150 on sale)

A bench mountable sheet metal brake to bend the sides down, (the cheap sort you use c Clamps to clamp a flat plate down. $50)

A shrinker to shrink the flanged edge and give it some curve. ($150 at harbour freight)

some kind of welder is also needed
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