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Nick_R_23 · 06-01-2021, 02:06 PM

Here is also a description of what variables the system uses to determine how the alternator operates.

Charging System Operation
The purpose of the charging system is to maintain the battery charge and vehicle loads. There are 6 modes of operation and they include:

• Battery Sulfation Mode

• Charge Mode

• Fuel Economy Mode

• Headlamp Mode

• Start Up Mode

• Voltage Reduction Mode

The engine control module (ECM) controls the generator through the generator turn on signal. It monitors the generator performance though the generator field duty cycle signal circuit. The signal is a 5-volt pulse width modulation (PWM) signal of 128 Hz with a duty cycle of 0-100 percent. Normal duty cycle is between 5-95 percent. Between 0-5 percent and 95-100 percent are for diagnostic purposes. The following table shows the commanded duty cycle and output voltage of the generator:

The generator provides a feedback signal of the generator voltage output through the generator field duty cycle signal circuit to the ECM. This information is sent to the body control module (BCM). The signal is a 5-volt PWM signal of 128 Hz with a duty cycle of 0-100 percent. Normal duty cycle is between 5-99 percent. Between 0-5 percent and 100 percent are for diagnostic purposes.

Battery Sulfation Mode
The BCM will enter this mode when the interpreted generator output voltage is less than 13.2 volts for 45 minutes. When this condition exists the BCM will enter Charge Mode for 2-3 minutes. The BCM will then determine which mode to enter depending on voltage requirements.

Charge Mode
The BCM will enter Charge Mode when ever one of the following conditions are met.

• The wipers are ON for more than 3 seconds.

• GMLAN (Climate Control Voltage Boost Mode Request) is true, as sensed by the HVAC control head. High speed cooling fan, rear defogger and HVAC high speed blower operation can cause the BCM to enter the Charge Mode.

• The estimated battery temperature is less than 0°C (32°F).

• Battery State of Charge is less than 80 percent.

• Vehicle Speed is greater than 145 kph (90 mph)

• Current Sensor Fault Exists

• System Voltage was determined to be below 12.56 volts

• Tow/Haul Mode is enabled

When any one of these conditions is met, the system will set targeted generator output voltage to a charging voltage between 13.9-15.5 volts, depending on the battery state of charge and estimated battery temperature.

Fuel Economy Mode
The BCM will enter Fuel Economy Mode when the ambient air temperature is at least 0°C (32°F) but less than or equal to 80°C (176°F), the calculated battery current is less than 15 amps and greater than -8 amps, and the battery state of charge (SOC) is greater than or equal to 80 percent. Its targeted generator output voltage is the open circuit voltage of the battery and can be between 12.5-13.1 volts. The BCM will exit this mode and enter Charge Mode when any of the conditions described above are present.

Headlamp Mode
The BCM will enter Headlamp Mode when ever the headlamps are ON (high or low beams). Voltage will be regulated between 13.9-14.5 volts

Start Up Mode
When the engine is started the BCM sets a targeted generator output voltage of 14.3 volts for 30 seconds.

Voltage Reduction Mode
The BCM will enter Voltage Reduction Mode when the calculated battery temperature is above 0°C (32°F). The calculated battery current is less than 1 amp and greater than -7 amps, and the generator field duty cycle is less than 99 percent. Its targeted generator output voltage is 13 volts. The BCM will exit this mode once the criteria are met for Charge Mode.

Instrument Panel Cluster (IPC) Operation
Charge Indicator Operation
The instrument panel cluster (IPC) illuminates the charge indicator and displays a warning message in the driver information center (DIC) when the one or more of the following occurs:

• The engine control module (ECM) detects that the generator output is less than 11 volts or greater than 16 volts. The IPC receives a GMLAN message from the ECM requesting illumination.

• The BCM determines that the system voltage is less than 11 volts or greater than 16 volts.

• The IPC receives a GMLAN message from the body control module (BCM) indicating there is a system voltage range concern.

• The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for approximately 3 seconds.

• The ignition is ON, with the engine OFF.

Battery Voltage Gauge Operation
The IPC displays the system voltage as received from the BCM over the GMLAN serial data circuit. If there is no communication with the BCM then the gauge will indicate minimum.

Utilities and light duty full size pickups are equipped with a new regulated voltage control (RVC) system. This system turns off the alternator when it is not required in order to improve fuel economy. The generator will turn back on when additional voltage is required. This will cause the voltmeter to fluctuate between 12 and 14 volts as opposed to non-regulated systems which usually maintain a more consistent reading of 14 volts. This fluctuation with the RVC system is normal system operation and NO repairs should be attempted.

SERVICE BATTERY CHARGING SYSTEM
The BCM and the ECM will send a GMLAN message to the DIC for the SERVICE BATTERY CHARGING SYSTEM message to be displayed. It is commanded ON when a charging system DTC is a current DTC. The message is turned OFF when the conditions for clearing the DTC have been met.

06-01-2021, 02:06 PM	#3
Nick_R_23 Registered User Join Date: May 2016 Location: Willow, Alaska Posts: 839	Re: Gen V Swap Alternator Here is also a description of what variables the system uses to determine how the alternator operates. Charging System Operation The purpose of the charging system is to maintain the battery charge and vehicle loads. There are 6 modes of operation and they include: • Battery Sulfation Mode • Charge Mode • Fuel Economy Mode • Headlamp Mode • Start Up Mode • Voltage Reduction Mode The engine control module (ECM) controls the generator through the generator turn on signal. It monitors the generator performance though the generator field duty cycle signal circuit. The signal is a 5-volt pulse width modulation (PWM) signal of 128 Hz with a duty cycle of 0-100 percent. Normal duty cycle is between 5-95 percent. Between 0-5 percent and 95-100 percent are for diagnostic purposes. The following table shows the commanded duty cycle and output voltage of the generator: The generator provides a feedback signal of the generator voltage output through the generator field duty cycle signal circuit to the ECM. This information is sent to the body control module (BCM). The signal is a 5-volt PWM signal of 128 Hz with a duty cycle of 0-100 percent. Normal duty cycle is between 5-99 percent. Between 0-5 percent and 100 percent are for diagnostic purposes. Battery Sulfation Mode The BCM will enter this mode when the interpreted generator output voltage is less than 13.2 volts for 45 minutes. When this condition exists the BCM will enter Charge Mode for 2-3 minutes. The BCM will then determine which mode to enter depending on voltage requirements. Charge Mode The BCM will enter Charge Mode when ever one of the following conditions are met. • The wipers are ON for more than 3 seconds. • GMLAN (Climate Control Voltage Boost Mode Request) is true, as sensed by the HVAC control head. High speed cooling fan, rear defogger and HVAC high speed blower operation can cause the BCM to enter the Charge Mode. • The estimated battery temperature is less than 0°C (32°F). • Battery State of Charge is less than 80 percent. • Vehicle Speed is greater than 145 kph (90 mph) • Current Sensor Fault Exists • System Voltage was determined to be below 12.56 volts • Tow/Haul Mode is enabled When any one of these conditions is met, the system will set targeted generator output voltage to a charging voltage between 13.9-15.5 volts, depending on the battery state of charge and estimated battery temperature. Fuel Economy Mode The BCM will enter Fuel Economy Mode when the ambient air temperature is at least 0°C (32°F) but less than or equal to 80°C (176°F), the calculated battery current is less than 15 amps and greater than -8 amps, and the battery state of charge (SOC) is greater than or equal to 80 percent. Its targeted generator output voltage is the open circuit voltage of the battery and can be between 12.5-13.1 volts. The BCM will exit this mode and enter Charge Mode when any of the conditions described above are present. Headlamp Mode The BCM will enter Headlamp Mode when ever the headlamps are ON (high or low beams). Voltage will be regulated between 13.9-14.5 volts Start Up Mode When the engine is started the BCM sets a targeted generator output voltage of 14.3 volts for 30 seconds. Voltage Reduction Mode The BCM will enter Voltage Reduction Mode when the calculated battery temperature is above 0°C (32°F). The calculated battery current is less than 1 amp and greater than -7 amps, and the generator field duty cycle is less than 99 percent. Its targeted generator output voltage is 13 volts. The BCM will exit this mode once the criteria are met for Charge Mode. Instrument Panel Cluster (IPC) Operation Charge Indicator Operation The instrument panel cluster (IPC) illuminates the charge indicator and displays a warning message in the driver information center (DIC) when the one or more of the following occurs: • The engine control module (ECM) detects that the generator output is less than 11 volts or greater than 16 volts. The IPC receives a GMLAN message from the ECM requesting illumination. • The BCM determines that the system voltage is less than 11 volts or greater than 16 volts. • The IPC receives a GMLAN message from the body control module (BCM) indicating there is a system voltage range concern. • The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for approximately 3 seconds. • The ignition is ON, with the engine OFF. Battery Voltage Gauge Operation The IPC displays the system voltage as received from the BCM over the GMLAN serial data circuit. If there is no communication with the BCM then the gauge will indicate minimum. Utilities and light duty full size pickups are equipped with a new regulated voltage control (RVC) system. This system turns off the alternator when it is not required in order to improve fuel economy. The generator will turn back on when additional voltage is required. This will cause the voltmeter to fluctuate between 12 and 14 volts as opposed to non-regulated systems which usually maintain a more consistent reading of 14 volts. This fluctuation with the RVC system is normal system operation and NO repairs should be attempted. SERVICE BATTERY CHARGING SYSTEM The BCM and the ECM will send a GMLAN message to the DIC for the SERVICE BATTERY CHARGING SYSTEM message to be displayed. It is commanded ON when a charging system DTC is a current DTC. The message is turned OFF when the conditions for clearing the DTC have been met.