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Re: leaking headers
When you say you "made sure" you didn't over tighten them, did you use a torque wrench? There's a fun little game to play on people in shops that don't use torque wrenches: have them tighten 4 bolts with a ratchet to what they feel is the same torque spec. Then have them verify with a torque wrench. None of the bolts will be tightened to the same spec.
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