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Old 11-22-2022, 07:41 PM   #20
MD2020
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Join Date: Sep 2018
Location: Batesville,MISSISSIPPI
Posts: 312
Re: Under dash Valence, Steel build along

I got all my land marks from the left side transferred to the right side and ready to remove the bulk of material from the right.
I'm going to sand a lot off with the end of the edge sander and I have my dust collector ready.



And use the die grinder with roll lock sanding disk. I used it to get real close on all the land marks. It didn't take long now that I know what to do on this side.



I used a carpenters pencil to highlight the low areas that I sanded down to match the landmark templates and rasp off the high areas.
After that I use my rule to show me the high spots on each side of the lows and remove that very carefully.
Between my fingers and behind my thumb.



These are the lows, sand on each side.





I have 1 low spot from the first day, I will fill it with epoxy, The epoxy is very hard so it should be ok



I got some Velcro 220 grit sanding disk with a foam backer and ran over the whole area, nice and smooth.
The buck is still to wide at the top, I will bandsaw about 1/16" off and radius that edge for the bend at the top to match the long piece.
Above the green tape
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