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Old 05-23-2022, 01:39 PM   #919
Grizz1963
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Join Date: Dec 2012
Location: Rochester, KENT
Posts: 10,481
Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck

@nickwheeler" wrote the following up:

No precision was wasted making these parts .

It was time to do something about these ghetto hose-separators:






The hoses are 7/8" diameter, and the bulkhead fitting spaces them 38mm apart.

Scribe  some that looks about right marking to some 8mm aluminium plate:




Hack off, and clamp to the mill - a drill press would do - and drill four 22mm holes because that's close enough to 7/8":




I milled two straight and parallel edges because I could, but that could have been done with a file. Hacksaw them apart, and lop off the corners:



Mill the new edges straight and parallel to the originals, and shape the ends with files:




Like this:



I rubbed them across 120 and 240 grit DA discs on a piece of granite, using plenty of glass cleaner for a smooth, bushed finish.. No pics, as I did that in between dinner and going out.


Old vs New



And on the car:



The 22mm holes are slightly looser than I'd like, and will benefit from a touch of black silicone next time we have some out.


Much happier.
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IF YOU CAN'T FIX IT WITH A HAMMER, YOU'VE GOT AN ELECTRICAL PROBLEM MATE.
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