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Old 09-29-2021, 11:15 AM   #3301
jaros44sr
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Re: PO has me PO'd

16329279880342805629428395869861 by [url=https://www.flickr.com/photos/97391199@N06

Did I mention how much dislike Philips head

1/4-20 sshex drivex1"
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Old 10-01-2021, 11:02 AM   #3302
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Re: PO has me PO'd

16331004012192315050094265680283 by [url=https://www.flickr.com/photos/97391199@N06
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Old 10-01-2021, 11:05 AM   #3303
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Re: PO has me PO'd

16331005981211976627127114273860 by [url=https://www.flickr.com/photos/97391199@N06
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Old 10-08-2021, 11:56 AM   #3304
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Re: PO has me PO'd

1633708387626375762036991839028 by 16337083213025578867412257490736 by [url=https://www.flickr.com/photos/97391199@N06

Just have to find a light
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Old 10-12-2021, 11:15 AM   #3305
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Re: PO has me PO'd

9/64 drill bit

16340515614595810648041533628265 by [url=https://www.flickr.com/photos/97391199@N06

Now its time for some reassembly

Two good videos on YouTube, filling station and brothers trucks
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Old 10-12-2021, 11:32 AM   #3306
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Re: PO has me PO'd

Original frame was a little short, so I shifted the new frame a little so that the hole would be complete

16340524938568198237009277272287 by [url=https://www.flickr.com/photos/97391199@N06
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Old 10-14-2021, 09:46 AM   #3307
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Re: PO has me PO'd

16342188517328494744612189941994 by [url=https://www.flickr.com/photos/97391199@N06

That was. a bad pic, so here's another, I had to bend over a alignment tab, I'll have wait to see if it causes a problem
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Old 10-14-2021, 11:42 AM   #3308
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Re: PO has me PO'd

My clecos were just a little to small to grab the hole on the channel so I backed them up with some small washers

16342258308388374642797464977717 by [url=https://www.flickr.com/photos/97391199@N06
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They say your mind goes second, can't remember the first


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Old 10-16-2021, 10:27 AM   #3309
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Re: PO has me PO'd

This was my set up, hardest part was getting rivets thru the frame and gasket, tight tolerance, used a small file to open up the hole a little. Best method was to hold rivet with needle nose pliers

Used some flat stock as a backing plate clamped in vise

16343937311643301726570970786712 by [url=https://www.flickr.com/photos/97391199@N06
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Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
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They say your mind goes second, can't remember the first


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Last edited by jaros44sr; 10-16-2021 at 10:41 AM.
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Old 10-21-2021, 10:45 AM   #3310
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Re: PO has me PO'd

16348272939088548431028367899368 by [url=https://www.flickr.com/photos/97391199@N06

This is a bit of a tedious task, but if you hold the backside of the gasket up, you can work the front edge up and into the groove, with windex to make it slippery
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Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
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They say your mind goes second, can't remember the first


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Old 10-26-2021, 07:56 PM   #3311
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Re: PO has me PO'd

Received my door locks from Leon( locdoc), what a good member, included paws and clips at no extra price, not included in the original sale
Even marked them "D" and "P", so I couldn't screw that up.
If you need help with locks, he is the go to guy, thanks for the help

16352922559695926894555809524072 by [url=https://www.flickr.com/photos/97391199@N06
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All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

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They say your mind goes second, can't remember the first


Jim

Last edited by jaros44sr; 10-26-2021 at 08:05 PM.
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Old 10-28-2021, 10:50 AM   #3312
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Re: PO has me PO'd

16354324620323904508135919449342 by [url=https://www.flickr.com/photos/97391199@N06

Door locks installed, thanks Leon
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All parts offered to help are free, unless otherwise noted

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They say your mind goes second, can't remember the first


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Old 10-28-2021, 11:03 AM   #3313
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Re: PO has me PO'd

16354324620323904508135919449342 by [url=https://www.flickr.com/photos/97391199@N06

Door locks installed, thanks Leon
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Semper Fi...Uncle Sam, you da man

All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

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They say your mind goes second, can't remember the first


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Old 10-28-2021, 11:07 AM   #3314
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Re: PO has me PO'd

16354331662962898006895299630388 by 1635433235046656868056907394407 by [url=https://www.flickr.com/photos/97391199@N06

Got the gasket installed a little,patience,patience

It is the second groove that has to go in the channel, it's up by the vent widow frame

I use tie wraps to fight gravity
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Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
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Old 10-30-2021, 10:59 AM   #3315
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Re: PO has me PO'd

Got some more gasket installed, down to the corner, hard part was getting past the bracket for the vent window, you can’t use the sane angle of your push tool, so you have to get both ends started and then push straight down, and hope it grabs, found out that is easier to rotate frame in vise to get the best working position on gasket along with a clamp,of your own design, to keep the gasket in place

Liberal amounts of windex, and gallons of patience

16356051968633727633948790815684 by [url=https://www.flickr.com/photos/97391199@N06
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Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
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Old 11-03-2021, 10:33 AM   #3316
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Re: PO has me PO'd

Yesterday was a total fail trying to get the curved part of the gasket to seat, so I changed up, and attacked it from the gasket end, hoping the curve will fall in place,which it did. Most of the curve is in place, just have to change up the tool as it is too wide to seat the gasket in the curved area

This clamp was invaluable in keeping gasket in place
My plan is to let the windex dry, and grind down an old screwdriver and try tomorrow

16359498572501597310992686729244 by [url=https://www.flickr.com/photos/97391199@N06
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All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

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They say your mind goes second, can't remember the first


Jim

Last edited by jaros44sr; 11-03-2021 at 10:40 AM.
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Old 11-05-2021, 01:30 PM   #3317
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Re: PO has me PO'd

16361331862585045481989791615320 by [url=https://www.flickr.com/photos/97391199@N06

Had a couple hours to work on the truck
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Old 11-07-2021, 10:26 AM   #3318
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Re: PO has me PO'd

Made a brass shoe to keep pressure on the curved area, easier to get the seal in

16362949403021155419891815710113 by [url=https://www.flickr.com/photos/97391199@N06
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All parts offered to help are free, unless otherwise noted

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Old 11-22-2021, 01:44 PM   #3319
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Re: PO has me PO'd

16375092736284119933058770046605 by [url=https://www.flickr.com/photos/97391199@N06

Seems that I lost some parts to mock up my twin stick emergency brake cables, parts are ordered and on the way

Just waiting......
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Old 11-22-2021, 10:01 PM   #3320
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Re: PO has me PO'd

What are you doing with them, a seperate left and right brake, to use like a cutter brake?
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Old 11-23-2021, 09:26 AM   #3321
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Re: PO has me PO'd

Quote:
Originally Posted by litebulblsc View Post
What are you doing with them, a seperate left and right brake, to use like a cutter brake?
Yes, exactly, we go wheeling near smoking pa, and it is rather tight on some of the trails
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They say your mind goes second, can't remember the first


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Old 11-25-2021, 09:25 AM   #3322
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Re: PO has me PO'd

These are the parts I will be using

16375092736284119933058770046605 by [url=https://www.flickr.com/photos/97391199@N06
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They say your mind goes second, can't remember the first


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Old 11-25-2021, 09:26 AM   #3323
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Re: PO has me PO'd

20211124_123805 by [url=https://www.flickr.com/photos/97391199@N06
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Semper Fi...Uncle Sam, you da man

All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

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They say your mind goes second, can't remember the first


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Old 11-28-2021, 01:24 PM   #3324
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Re: PO has me PO'd

1638120110056388572440635201578 by [url=https://www.flickr.com/photos/97391199@N06
__________________
Semper Fi...Uncle Sam, you da man

All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

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They say your mind goes second, can't remember the first


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Old 12-08-2021, 11:55 AM   #3325
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Re: PO has me PO'd

Seems to be the right height

16389784392293610423744400535795 by 16389785964847884820921608798589 by
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Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

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