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Old 04-06-2023, 04:45 PM   #1
54blackhornet
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Mechanical Fuel Pump Install Trick

I recently decided to replace the original A/C Delco pump. On my 307. My first dilemma was actually finding a suitable replacement. I have determined that there is no source for an American manufactured pump. The first one came from O’Rileys (Precision Brand) had a damaged threaded fitting for the hardline to carb. I bought a Napa branded pump and took the hardline with me to confirm the connection was correct. I removed the old pump and backing plate. Cleaned up everything well. Also bought a new backing plate gasket and used Peratex High Tack Cement to hold the gaskets in place during assembly. The trick I found was to use these knurled Allen head bolts for the two holding the pump to the plate/engine. For those experienced getting the original bolts in place is a royal PITA. I also loosely installed the lower plate fasteners while I pre threaded the the top two, then tightened up the bottom two. This allows easy insertion of the pump bolt’s through the backing plate and into the engine block. The knurled heads allow finger tightening, then the use of a long Allen wrench for final tightening. I’m not going into the pump rod tricks. Most blocks have the bolt in passenger side front that you can remove to secure the pushrod. Mine did not so I used the grease method. I hope this might help those not familiar with the process.
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Old 04-06-2023, 04:53 PM   #2
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Re: Mechanical Fuel Pump Install Trick

Good added hack for FP install. For me the "glob of grease" holds the FP pushrod up while I otherwise install FP with the stock hex head bolts. Also, easier when #1 is TDC as the pushrod will be all the way up then.

Yeah, the one short bolt, 3/8 IIRC, you remove from lower PS of timing cover and then use a longer one to then hold up the PR is generally the way to do it. Just remember to remove that bolt and replace with the short one before starting motor. I have found though that hole sometimes is not there.
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Old 04-06-2023, 05:25 PM   #3
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Re: Mechanical Fuel Pump Install Trick

The ''Grease Trick'' doesn't work in AZ, especially in the Summer. It just oozes away, and won't congeal. Might work in Michigan, or Fairbanks, IDK.
I was happy to discover the Bolt Trick. At least it works on my SBC.
I don't have an operational big block currently.
And L6s have direct contact with the fuel pump foot touching the cam itself. No pushrod needed.

The issue of Quality Control of mechanical fuel pumps is a serious one. Not even AC Delco is trustworthy anymore. Mexico, Korea, Taiwan or China. Even an NOS, USA-made one might be compromised by modern fuel formulae.
A couple of years ago, I went thru 3 in a row, until I got a pump that worked. One lasted a year, the next one didn't survive a trip Downtown.
I think it's the Ethanol that's mandated to be infused with Mogas now. Eats the rubber in the diaphragm. But I'm not a big fan of electric fuel pumps.
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Old 04-06-2023, 07:26 PM   #4
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Re: Mechanical Fuel Pump Install Trick

>>And L6s have direct contact with the fuel pump foot touching the cam itself. No pushrod needed.<<

And you would think it would be that simple. I've seen inlines with the new pump mounted upside down with can and fittings on the bottom and they had added an electric fuel pump.
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Old 04-06-2023, 07:59 PM   #5
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Re: Mechanical Fuel Pump Install Trick

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>>And L6s have direct contact with the fuel pump foot touching the cam itself. No pushrod needed.<<

And you would think it would be that simple. I've seen inlines with the new pump mounted upside down with can and fittings on the bottom and they had added an electric fuel pump.
Well on the L6, the fuel pump IS mounted ''upside down'' in relation to the V8 orientation. Someone more familar with V8s might make the wrong assumption.

12-Bolt Tom ''solved'' the 292 passenger side mounting tower rarity, by coming out with a 292 mount that fits the fuel pump fittings amidships, like a 250, and requires a mechanical fuel pump. Not interested, myself.

I have noticed, it helps to bump the engine so the cam lobe is ''away'' from the fuel pump foot when replacing an L6 fuel pump.
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Old 04-06-2023, 08:40 PM   #6
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Re: Mechanical Fuel Pump Install Trick

Back in the day when we replaced a SBC fuel pump we didn't really care if the push rod fell down. When we were ready to install the new pump we took a strong magnet and stuck it to the push rod and then bumped the engine over until the push rod could go all the way up. Then with the pump in hand and using a small screw driver holding the push rod up just slid the new pump in.
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Old 04-06-2023, 08:46 PM   #7
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Re: Mechanical Fuel Pump Install Trick

we used a hack saw blade to hold them up back when...
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Old 04-06-2023, 08:55 PM   #8
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Re: Mechanical Fuel Pump Install Trick

This is the truth. I actually used peanut butter. Didn't have grease and no way to drive. Fuel pump was out.
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Old 04-06-2023, 09:09 PM   #9
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Re: Mechanical Fuel Pump Install Trick

Appreciate the additional suggestions fellas ! For the first timers installing a pump it can be a nightmare. The biggest difficulty most have on a V8 is trying to get the bolts started while simultaneously keeping the pump rod up. I over came it finally by making sure the two top holes in the plate aligned with the block holes. I read just about everything possible on the install, and did have a pretty decent recollection of the process but it’s still very frustrating at times. I can honestly understand why folks go electric.
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Old 04-06-2023, 09:10 PM   #10
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Re: Mechanical Fuel Pump Install Trick

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This is the truth. I actually used peanut butter. Didn't have grease and no way to drive. Fuel pump was out.
Boy that is funny ! Ultimate American Ingenuity !
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Old 04-06-2023, 09:17 PM   #11
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Re: Mechanical Fuel Pump Install Trick

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This is the truth. I actually used peanut butter. Didn't have grease and no way to drive. Fuel pump was out.
Creamy or chunky?
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Old 04-06-2023, 09:57 PM   #12
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Re: Mechanical Fuel Pump Install Trick

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Appreciate the additional suggestions fellas ! For the first timers installing a pump it can be a nightmare. The biggest difficulty most have on a V8 is trying to get the bolts started while simultaneously keeping the pump rod up. I over came it finally by making sure the two top holes in the plate aligned with the block holes. I read just about everything possible on the install, and did have a pretty decent recollection of the process but it’s still very frustrating at times. I can honestly understand why folks go electric.
First time I put a new crate motor in my '71 Jimmy, I installed the fuel pump and then wondered why it wouldn't keep running after the ether shot [Starting Fluid] wore off. While I knew the engine required a fuel pump not included with the Mr Goodwrench crate motor, I didn't know the pushrod wasn't included.
My main experience had been with 292s. My buddy had to tell me there was a pushrod involved. So I got the old one off the blown-up motor, put it in, and it started!
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Old 04-06-2023, 10:20 PM   #13
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Re: Mechanical Fuel Pump Install Trick

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Originally Posted by '68OrangeSunshine View Post
First time I put a new crate motor in my '71 Jimmy, I installed the fuel pump and then wondered why it wouldn't keep running after the ether shot [Starting Fluid] wore off. While I knew the engine required a fuel pump not included with the Mr Goodwrench crate motor, I didn't know the pushrod wasn't included.
My main experience had been with 292s. My buddy had to tell me there was a pushrod involved. So I got the old one off the blown-up motor, put it in, and it started!
LOL I also didn't know my new-to-me BBC had a rod and when I tried sticking the new pump back in, it obviously was hitting something in the way. And I was like, "how and the heck did something just *appear* in my way in the 3 minutes it took me to get my new pump out of the box?????"




"There's a rod in there?!?!?!?!"




I had no idea.
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Old 04-07-2023, 12:48 AM   #14
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Re: Mechanical Fuel Pump Install Trick

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LOL I also didn't know my new-to-me BBC had a rod and when I tried sticking the new pump back in, it obviously was hitting something in the way. And I was like, "how and the heck did something just *appear* in my way in the 3 minutes it took me to get my new pump out of the box?????"




"There's a rod in there?!?!?!?!"




I had no idea.
Can you stop the push rod with a side bolt like on the SBC?
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Old 04-07-2023, 11:20 PM   #15
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Re: Mechanical Fuel Pump Install Trick

I don't know. I did the hacksaw blade trick, it was awkward but worked.
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Old 04-12-2023, 07:12 PM   #16
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Re: Mechanical Fuel Pump Install Trick

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we used a hack saw blade to hold them up back when...
A hack saw blade with a bend on the end works great to hold the rod up while slipping the pump arm under the rod.
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Old 04-12-2023, 08:07 PM   #17
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Re: Mechanical Fuel Pump Install Trick

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I have determined that there is no source for an American manufactured pump.
Edelbrock mechanical fuel pumps are made in the USA.

https://www.summitracing.com/parts/e...make/chevrolet
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Old 04-12-2023, 09:06 PM   #18
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Re: Mechanical Fuel Pump Install Trick

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Edelbrock mechanical fuel pumps are made in the USA.

https://www.summitracing.com/parts/e...make/chevrolet
I know this isn't the point of your post, but to whom it may concern:

Just go buy a pump at Autozone/Oriellys for $40-50, they're lifetime warranty, and they have several locations in every mid sized city in the U.S., they're open 14 hours per day, and will replace it(if in stock) on the fly no questions asked.

If you got stuck on a road trip with that broken edlebrock, I'd love to see them solve that situation.....
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Old 04-13-2023, 02:06 PM   #19
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Re: Mechanical Fuel Pump Install Trick

Put in an Oreillys pump. Had about 10 miles on it. Went into the garage and smelled gas. It was leaking around the rim. Nice. Second one. Bought elsewhere. Doesn't matter who you buy from if it fails. No fun to install.
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Old 04-13-2023, 02:22 PM   #20
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Re: Mechanical Fuel Pump Install Trick

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....If you got stuck on a road trip with that broken edlebrock, I'd love to see them solve that situation.....
You go to Autozone or Orielleys (or Advance or NAPA or CarQuest...) conveniently located in most US cities (many open 14 hours a day or so) and for $40-50 you get a new pump and get home. Or you ViceGrip Garage it and buy an electric clicky-clacky pump and straight wire it to the battery bypassing the mechanical pump. Or a marine tank with a bulb that your passenger keeps pumping all the way home.

Seriously, I think you get a rebuild kit for it and build it in the parking lot.
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Old 04-13-2023, 02:25 PM   #21
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Re: Mechanical Fuel Pump Install Trick

Completely agree with the problem of getting a good pump, recently replaced my fuel tank, had carb completely restored so i replaced my old working pump. The new NAPA pump didn't last 3 rides..., cleaned out my old one and it's still going strong! And the grease trick has always worked well for me...
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Old 04-13-2023, 05:01 PM   #22
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Re: Mechanical Fuel Pump Install Trick

I've changed a few fuel pumps , 396 , 350 , 307 . Grease has always worked for me . Have had trouble getting a good pump . Thanks !
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Old 04-13-2023, 08:02 PM   #23
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Re: Mechanical Fuel Pump Install Trick

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Completely agree with the problem of getting a good pump, recently replaced my fuel tank, had carb completely restored so i replaced my old working pump. The new NAPA pump didn't last 3 rides..., cleaned out my old one and it's still going strong! And the grease trick has always worked well for me...
didn't they. Used sell rebuild kits

I'd like to see some pics of that boat
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Old 04-13-2023, 08:12 PM   #24
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Re: Mechanical Fuel Pump Install Trick

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we used a hack saw blade to hold them up back when...
Quote:
Originally Posted by jumpsoffrock View Post
I don't know. I did the hacksaw blade trick, it was awkward but worked.
Quote:
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A hack saw blade with a bend on the end works great to hold the rod up while slipping the pump arm under the rod.
I've always had good luck with hacksaw blade. Thank goodness I've not had to change one roadside.
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Old 04-13-2023, 10:57 PM   #25
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Re: Mechanical Fuel Pump Install Trick

Roadside?! That's why they sell AAA road service!
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