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Old 09-04-2015, 12:53 AM   #1
ripdog28
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Exhause outside frame rails.

As It says, I'm debating running my headers and exhaust outside the frame rails to make it easier to have side exhaust exit. Anyone done this or have opinions for pros/cons?
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69 c-10 BBC
462ci, forged crank, H-beam rods, 10.5-1 KB forged pistons, Dart Iron Eagle 308cc, Straub Cam, Comp Cams chrome moly full rollers, Weiand Team G, Prosystems 950, TH400/3500 Dalenzie stall, Currie 9+ Detroit Locker w/31spline axles.3.5/6in drop. My Build.
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Old 09-04-2015, 01:47 AM   #2
BR3W CITY
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Re: Exhause outside frame rails.

Both my old setup and my current setup run an exhaust thats at least partially outside the rails.
My old setup cross under the rails at the kick up in the wheelwell area, and then ran outside the frame all the way to my through-step exit.
My current setup runs inside the rails to the trans crossmember, then crosses over for the muffler mounts and the side exist.

A couple things I ran into;

Unless your starting with a dragster style header that actually exits over the rail, you have to cross over the frame somewhere. With a larger tube (unless you go oval), this can cost you some ground clearance.

It can be a bit hard to get a jack on the framerail if your exhaust tube hits first.
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Old 09-04-2015, 07:35 PM   #3
vin63
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Re: Exhause outside frame rails.

Three-inch tubing. I kept the exhaust tubing above the bottom of the frame (middle section). I did a bit of pie cutting (particularly the down pipe from the header collector), and welding of J- and U-bends to get the compound curves to snake under the front frame rise.


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1963 C-10: Deluxe-optioned cab, shortbed, fleetside
Pontiac 462 ci, Kauffman D-Port alum. heads
4L80E, narrowed sheetmetal Ford 9-inch
Tubular front and rear suspension
Custom 6-piston front disc and 4-piston rear disc brakes
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Old 09-04-2015, 11:44 PM   #4
BR3W CITY
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Re: Exhause outside frame rails.

Mines in 2.5" but some similar style.


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MY BUILD THE H8RDCPTR //\\ MY YOUTUBE CHANNEL REV J HD
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Old 09-12-2015, 03:02 AM   #5
ripdog28
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Re: Exhause outside frame rails.

Thanks for the info and pictures guys. Really helps with ideas. Vin, im planning on upgrading my brakes, CPP spindle with single piston now. Been looking at Wilwood 4 and 6 piston set ups for 15in wheels. I see you run 16in wheels? What Spindle, Caliper are you running? I cant find a package deal but think I can piece it together to work.

Also, you do bodywork on the side or as a business?
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69 c-10 BBC
462ci, forged crank, H-beam rods, 10.5-1 KB forged pistons, Dart Iron Eagle 308cc, Straub Cam, Comp Cams chrome moly full rollers, Weiand Team G, Prosystems 950, TH400/3500 Dalenzie stall, Currie 9+ Detroit Locker w/31spline axles.3.5/6in drop. My Build.
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Old 09-15-2015, 10:26 PM   #6
vin63
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Re: Exhause outside frame rails.

I actually ran/run 15" wheels up front (thinking of a change once my paint job is finished)...the newer American Sprints. My rear wheels are vintage Ansen Sprints that are 16x12s. I run the older Western 2" drop spindle with the Wilwood 6 piston calipers. I think CPP now offers their modular spindle set up for all levels of Wilwood and Baer front brake systems. If I had to do it today, I would go that route for the bigger type of front brakes. I had to engineer mine, cut off the OE caliper mount ears, and design and machine my own caliper brackets.

I don't do bodywork...I don't have that level of patience. I will section and modify a fender in a heartbeat, but will not do the finish body stuff.
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1963 C-10: Deluxe-optioned cab, shortbed, fleetside
Pontiac 462 ci, Kauffman D-Port alum. heads
4L80E, narrowed sheetmetal Ford 9-inch
Tubular front and rear suspension
Custom 6-piston front disc and 4-piston rear disc brakes
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