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Old 12-29-2013, 02:58 PM   #1
Hellion Customs
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Hellion Customs 1955 Chevy Truck

Thought we would post up a build thread on a customers 55 we are building right now. When this project originally came to us it was just a set of rusted fenders needing some metal work. Well one thing led to another... This build is on a extremely tight budget so some of the materials and prosesses are not how we would normally do things or materials we would normally like using. But plans for this one so far are, rust repair & full paint and body while keeping the truck exterior basically stock, full C4 suspension front and rear on coilovers, LS1 & 4l60, one piece power door glass, frame mounted brake booster, tilt, ac, ect...

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Old 12-29-2013, 03:00 PM   #2
Kim57
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Re: Hellion Customs 1955 Chevy Truck

Sounds nice.
How about some pics?
Kim
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Old 12-29-2013, 03:10 PM   #3
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Re: Hellion Customs 1955 Chevy Truck

We removed all the glass, doors, the remainig dash hardware, wiring ect.. Then we blasted the interior surfaces that are to be painted. Then sprayed on a few coats of Epoxy Primer.
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Old 12-29-2013, 03:37 PM   #4
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Re: Hellion Customs 1955 Chevy Truck

Moving on to some rust repair.. Starting with the cab corners. This one needed both L&R inner and outer corners. We trimmed down both inner and outer patches that we got from Brothers to a more manageable size, then trimmed off enough of the OG metal to fit up the patches for a scribe line, fitting and tacing on the the exterior first as it is critical for all body lines and also to locate the inner panel.
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Old 12-29-2013, 03:40 PM   #5
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Re: Hellion Customs 1955 Chevy Truck

Cut out inner panel for replacement. We will blast mating surfaces before reinstalling.
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Old 12-29-2013, 03:47 PM   #6
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Re: Hellion Customs 1955 Chevy Truck

Inner panel fitted and tac welded in.
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Old 12-29-2013, 03:47 PM   #7
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Re: Hellion Customs 1955 Chevy Truck

Nice
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Old 12-29-2013, 05:23 PM   #8
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Re: Hellion Customs 1955 Chevy Truck

Great work Ray. Rust repair turned out great.
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Old 12-29-2013, 08:29 PM   #9
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Re: Hellion Customs 1955 Chevy Truck

Nice work. Thanks for posting.
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Old 12-30-2013, 01:00 AM   #10
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Re: Hellion Customs 1955 Chevy Truck

Nice repairs.
Kim
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Old 01-13-2014, 12:53 AM   #11
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Re: Hellion Customs 1955 Chevy Truck

Quote:
Originally Posted by 1972SuperCheyenne View Post
Great work Ray. Rust repair turned out great.
Quote:
Originally Posted by papastrk View Post
Nice work. Thanks for posting.
Quote:
Originally Posted by Kim57 View Post
Nice repairs.
Kim
Thanks guys!

We have been extremely busy with a few other projects here, but we finally got some time back on the 55. We need to replace or repair a bit of metal here so we came up with a game plan and started with the right side lower hinge pocket since we needed to remount doors to get our lines to replace the steps and rockers.
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Old 01-13-2014, 12:55 AM   #12
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Re: Hellion Customs 1955 Chevy Truck

Lower hinge pocket in need of rust repair
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Old 01-13-2014, 12:59 AM   #13
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Re: Hellion Customs 1955 Chevy Truck

Lower hinge pocket welded to A-Pillar and tek screwed to step.
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Old 01-13-2014, 01:02 AM   #14
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Re: Hellion Customs 1955 Chevy Truck

Right side steps removed and blasted flanges.
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Old 01-13-2014, 11:04 AM   #15
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Re: Hellion Customs 1955 Chevy Truck

Nice progress.
Kim
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Old 01-13-2014, 01:27 PM   #16
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Re: Hellion Customs 1955 Chevy Truck

Next thing i needed to fab up and install the panel at the front of step area between the hinge pocket and inside of step.
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Old 01-13-2014, 01:29 PM   #17
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Re: Hellion Customs 1955 Chevy Truck

Then on to little rust repair on the kick panel/toe board area
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Old 01-13-2014, 01:34 PM   #18
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Re: Hellion Customs 1955 Chevy Truck

Lower kick panel/toe board area and flange repaired.
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Old 01-13-2014, 01:36 PM   #19
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Re: Hellion Customs 1955 Chevy Truck

On to the cab mount/step brace repair.
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Old 01-13-2014, 02:24 PM   #20
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Re: Hellion Customs 1955 Chevy Truck

Nice work Ray, keep at it.
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Old 01-13-2014, 03:22 PM   #21
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Re: Hellion Customs 1955 Chevy Truck

Lots of nice repair work there Ray. Where did you get your panels from? Looks like good fitment. Jim
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Old 01-13-2014, 10:30 PM   #22
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Re: Hellion Customs 1955 Chevy Truck

Nice work, keep the pics coming!
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Old 01-14-2014, 12:09 AM   #23
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Re: Hellion Customs 1955 Chevy Truck

Looking good.
Kim
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