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Old 10-11-2006, 06:13 PM   #1
jaros44sr
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Re: PO has me PO'd

I could only post up 10 pics, so maybe I can do it this way and re-reply. Hope the picture cops don't catch on! I've put a white dot where the spot welds are so in case yours are all rusty you can still locate them, I had 5 spot welds fail in the area of the spreader plate and that is where the most rust was!!







Any questions?? Jim
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Old 10-11-2006, 06:20 PM   #2
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Re: PO has me PO'd

Luv, I see this truck in my sleep after 4 years!!! What's that saying: some assembly required. This is the last piece of rust and crap pile on the work shop floor, I hope.

Rusty Parts has been my mentor thru this hole process, I thought if he could do it, well so can I.heh heh
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Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
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AS usual, off topic

They say your mind goes second, can't remember the first


Jim

Last edited by jaros44sr; 10-11-2006 at 11:41 PM. Reason: Might be offensive
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Old 10-11-2006, 06:23 PM   #3
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Re: PO has me PO'd

I've done worse, used to cut english sports cars in half to put floorboards in those. Rusty pcs. of sh!t...
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All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

AS usual, off topic

They say your mind goes second, can't remember the first


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Old 10-12-2006, 06:04 AM   #4
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Re: PO has me PO'd

Wow...great pics!
Please keep them coming during the assembly process, they are very helpful. I will be working in the same area soon.
Thanks.
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Old 10-12-2006, 06:15 AM   #5
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Re: PO has me PO'd

Nice detailed pics, brings back alot of rusty metal memories I thought I had finally put behind me.

J/K, great work, your on the 'fix it' side of things now.

One question I can't see from the pics, is the hard top on?
If not it really should be to keep those lower door pillars where they need to be.

I like this pic with the coffee cup...speakes volumes.

Last edited by vtblazer; 10-12-2006 at 06:21 AM.
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Old 10-12-2006, 07:47 AM   #6
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Re: PO has me PO'd

I have the cowl hangin' from a pipe that goes across my workshop, plus I have taken a diagonal measurement across the door opening. When I mount the door back on that becomes the final check, worked for the drivers side. I think that as long as you don't fool with brace/channel that connects the cowl with bed evrything should stay in place. Only do one side at a time, I think you said this? I usually give the winch 1 or 2 clicks up after I cut to prestress the metal. I guess there a lot of ways to do this.
Your green truck has always bin one of my fav. ones, although mine will never be that nice, I shot for that excellance
Sorry to bring back rusty memories, I think the cure is to buy a Arizona truck. Hope they realize how lucky they are!!
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All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
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AS usual, off topic

They say your mind goes second, can't remember the first


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Old 10-12-2006, 09:38 AM   #7
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Re: PO has me PO'd

wow thanks for the pics. that looks just like my junk in 2000. be really careful about putting in the rocker panel. I set mine in a little high on the drivers side and had contact with the door. To fix it, I took a 5lb sledge and a piece of oak to "settle" the rocker. I didn't cause any visible damage but I'd rather not have had to do it that way.
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Old 10-13-2006, 06:38 AM   #8
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Re: PO has me PO'd

Quote:
Originally Posted by jaros44 View Post
I have the cowl hangin' from a pipe that goes across my workshop, plus I have taken a diagonal measurement across the door opening. When I mount the door back on that becomes the final check, worked for the drivers side. I think that as long as you don't fool with brace/channel that connects the cowl with bed evrything should stay in place. Only do one side at a time, I think you said this? I usually give the winch 1 or 2 clicks up after I cut to prestress the metal. I guess there a lot of ways to do this.
Your green truck has always bin one of my fav. ones, although mine will never be that nice, I shot for that excellance
Sorry to bring back rusty memories, I think the cure is to buy a Arizona truck. Hope they realize how lucky they are!!
Sounds like you have it covered.
Knowing is half the battle.

AZ. rides definetly have an advantage but their not perfect by any means either.
I flew out to AZ. and drove my green one home because I was thinking along those same lines, cool adventure but not even close to rust free.
Not meaning to highjack and nowhere near your metal replacement but here's what my AZ. blazer was like. (yes, there was more on the other side too)

What color are you going to paint it when the body work is done?
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Old 10-13-2006, 08:44 AM   #9
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Re: PO has me PO'd

Quote:
Originally Posted by jaros44 View Post
... I think the cure is to buy a Arizona truck. Hope they realize how lucky they are!!
Just make sure it lived it's whole life out there and when you get it home disassemble, clean and rust proof it!!
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Old 04-20-2007, 11:45 PM   #10
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Re: PO has me PO'd

Looks good! Iam in the prosess of the same thing. I don't have much rust. will post pics soon.
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Old 04-21-2007, 06:43 AM   #11
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Re: PO has me PO'd

Thanks Jay, post them up. Are you doing rockers and floorboards

Hopefully I'll get to do some welding today. J.
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All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

AS usual, off topic

They say your mind goes second, can't remember the first


Jim

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Old 04-21-2007, 10:58 PM   #12
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Re: PO has me PO'd

Sounds good.... The stronger the better.
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Old 03-19-2008, 12:43 AM   #13
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Re: PO has me PO'd

I'm in the same boat so thanks for the pics! Lost my first k5 to rust in the nineties, I'm not lettin this one go!!! Keep up the good work!
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Old 03-19-2008, 01:02 AM   #14
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Re: PO has me PO'd

Welcome to the boards from Philly, Pa. Tough way to lose one, pc. by pc. disappearing before your very eyes. Luckily caught mine before it went to far
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Semper Fi...Uncle Sam, you da man

All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

AS usual, off topic

They say your mind goes second, can't remember the first


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Old 03-27-2008, 03:24 AM   #15
jaros44sr
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Re: PO has me PO'd

Here's some pics...different project



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Semper Fi...Uncle Sam, you da man

All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

AS usual, off topic

They say your mind goes second, can't remember the first


Jim

Last edited by jaros44sr; 03-30-2008 at 02:16 AM.
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Old 12-15-2010, 11:42 PM   #16
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Re: PO has me PO'd

You are one determined guy, We never see rust that bad out here. It looks like it coming together nice? How you digging those grinding boggers at the end of the day? HA HA (Been there on a 27 ford rodster I just finished)
Good luck and God speed
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Old 12-16-2010, 06:43 PM   #17
jaros44sr
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Re: PO has me PO'd

Quote:
Originally Posted by CORSAIR View Post
You are one determined guy, We never see rust that bad out here. It looks like it coming together nice? How you digging those grinding boggers at the end of the day? HA HA (Been there on a 27 ford rodster I just finished)
Good luck and God speed
It's not hard to be determined when your workshop is attached to your house and its 70 degrees in there at all times

Hope I entertained you after all the reading ya did. We use salt on our roads in the winter and it just eats the trucks up. Thank goodness for patch panels

I hate grinding!!!!
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Semper Fi...Uncle Sam, you da man

All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

AS usual, off topic

They say your mind goes second, can't remember the first


Jim
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Old 01-30-2011, 06:33 PM   #18
jaros44sr
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Re: PO has me PO'd

pics for AJ...glad to see you're still moving forward





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Semper Fi...Uncle Sam, you da man

All parts offered to help are free, unless otherwise noted

Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
SAFETY FIRST

AS usual, off topic

They say your mind goes second, can't remember the first


Jim

Last edited by jaros44sr; 01-31-2011 at 11:13 AM.
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