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Old 10-20-2015, 01:30 AM   #1
randomco
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Anyone cut the bed rail lip?

Thinking about cutting the 1" lip off my bed rail so I can move the rear tubs up and sit the rear end down another 1". I would just trace the contour of the Hart Rod Chub Tubz and cut out that small area so the tubs would sit right under the top of the bed rail and let the rear come down another inch.

Bad idea? Jeopardize rigidity?
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Old 10-20-2015, 07:38 AM   #2
special-K
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Re: Anyone cut the bed rail lip?

Quote:
Originally Posted by randomco View Post
Bad idea? Jeopardize rigidity?
Absolutely
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Old 10-20-2015, 12:47 PM   #3
hugger6933
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Re: Anyone cut the bed rail lip?

Along the flat part that is the inner flange it would allow the inner and outer skins to separate along the point where you cut the pinch weld off. the only thing to do then is to weld the two pieces together at the top of the flange if you can the grind that back metal finish and repaint in that area.
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Old 10-20-2015, 01:17 PM   #4
jdw
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Re: Anyone cut the bed rail lip?

I don't see why you couldn't clamp it, cut it, and incorporate it into the tub, but I don't have a bed I can go look at. I don't imagine you're looking to haul too much gravel in there.
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Old 10-20-2015, 01:57 PM   #5
Andy4639
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Talking Re: Anyone cut the bed rail lip?

If there is a will there is a way! Just clamp it together and cut it out and reweld it. Simple enough!
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Old 10-20-2015, 02:37 PM   #6
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Re: Anyone cut the bed rail lip?

You will lose some structural rigidity if you cut that section out (bed would be able to "wiggle" back and forth at the point). However, I think you could get around that by plug welding in a 2"? or so piece of 1/8" flat steel under the rail. Push it against the inside of that rail so the rail wants to push against it if it tries to flex. I'd go at least 6" past the cut. Drill a bunch of holes, plug weld, and weld the ends, and along the inside of the flange where it drops down. Should be just as good as that sheet metal flange. You could even slice the bedside where you need it and fold it over the new steel piece and weld that down for a cleaner look.
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