Project Penicillin~ 68 crewcab build up! - The 1947 - Present Chevrolet & GMC Truck Message Board Network

**Rokcrln** · 02-10-2006, 11:12 PM

This is one of my new projects itbelongs to "extd56" one of the board members. I will be doing all the panel and rust removal as well as a full build up. extd56's plans for it are to fix all the rust(3 rockers and inner panels, both kick panels,cab corners and as of last night the passenger side winshield post and both passenger side doors. Then shorten the frame 12" (it is a long bed now) but leave the rear stock behind the rear wheels. Once this is done I will shorten the bed to fit and install a 91 burb 42gal gass tank under the rear and add a gass filler door to the passenger bed side. Next is to install a 91 TBI 454, AOD and T-case, 4" lift and 35" tires. Also I will be rewiring the truck with a painless harness, doing body work, smoothing the fire wall, paint the inside, door jambs and inner doors and the fire wall. If things stay the same the out side will be orange with a white top and burb trim around the cab just below the windows.

I will be posting pic's as I go and try and explane things as I go or as questions are asked. I will not get to all of them just because time is short and I am building this truck after a full days work. I will also be doing small jobs for others as they come up and inbetween steps on this project.

Just a quick note on this truck. It started out as a Suburban that was chopped behind the third door and a truck cab was grafted on the back. Who ever did the work originaly did it right and used the tops of the truck doors instead of leaving the square tops that so many people do when trying to build a truck like this. The top skin was cut off and laid back down an inch or so lower to get rid of the high roof on the stock burbs. Then it was placed on an 80's crew cab long bed frame and adjusted to fit. ight now it has a 350/350 combo with a T-case on the back.

First task will be the drivers side rocker..

Kevin

**Rokcrln** · 02-10-2006, 11:17 PM

Well all the parts are now here or at extd56's house so it is time to get started. First order of buisness is the rockers and cab corners. Tonight I started with the drivers side rocker, inner rocker panel, kick panel and "A" post bottom removal. This week end I plan on cutting out all the rust , treat the affected areas and replace all that was removed (minus the pile or rust) and prime. Then maybe start on the other side. I hope you all enjoy the build!

Kevin

**Rokcrln** · 02-10-2006, 11:19 PM

The fun begains!!

Kevin

***N2TRUX*** · 02-10-2006, 11:23 PM

Holy crap what a mess. It's good to see you at it again. Post some pics of the truck so we can see it....

**red71cheyenne** · 02-10-2006, 11:25 PM

Looks familiar! hehe, should be a nice project. Whatever happened to the 67 extended cab? Is she still in the works or done? Thanks for the pics and keep us updated. Jeff.

**special-K** · 02-10-2006, 11:31 PM

Get that rust,"outta there!!!"Said like an umpire on the third steerike.It`s going to be nice.Question:why not a standard shortbed?I guess this question is for Extd56.

**Rokcrln** · 02-10-2006, 11:45 PM

The extended cab is on hold for now not knowing of its fate at this time.
Reason for a shoter bed but not a short bed is for two reasons. extd56 likes it as a full on long bed crew cab and I think it should be a shorter than short bed. It is his truck but I guess I wined enought to make him want to shut me up so he is letting me shorten in ftont of the wheels to give it a shorter look but keeping the real long to hide that 42 gal fuel tank. Trust me that tank will take up every bit of that over hang..

Kevin

**greenhorn male** · 02-10-2006, 11:48 PM

When I read the title, the first thing that came to mind was Extd56.

Are you going to leave it a 3 door or are you going to add a left rear door?

JAKES 68GMC · 02-11-2006, 11:45 AM

That rust looks worse than school lunches........have fun working on the truck.

*1969owner* · 02-11-2006, 11:46 AM

**FRENCHBLUE72** · 02-11-2006, 12:15 PM

Looks like it should turn out really nice keep us posted..

**Rokcrln** · 02-11-2006, 03:24 PM

Yes it will be a bit of work removing and replacing it all

Wel I started the morning off finishing the cut away prosses. Then I bent up some inner rocker panels that have a nice return lip for the floor to sit on as well as a small return lip at the bottom to add a bit of rigdity to the rocker. Then it is a matter of clamping it all into place and test fitting it all. Once you are happy with the first round of fitting then I like to use self tapping sheet metal screws to hold it all in place while I test fit the door. Once that is to my liking I remove the door and unscrew it all, clean and paint all the parts with rust prevenative paint/ primer.

Time for lunch then weld away!

Kevin

**Rokcrln** · 02-11-2006, 03:25 PM

and

**clay68c10** · 02-11-2006, 05:54 PM

Looks great. It always amazes me what good body guys can do in a short period of time.

**Palf70Step** · 02-11-2006, 06:04 PM

I really enjoy watching your builds. Gets me motivated to practice my welding and metal skills. I like that trucks look. I'd love to find one like it someday.

LUV2XCLR8 · 02-11-2006, 06:20 PM

Quote:

Originally Posted by clay68c10

Looks great. It always amazes me what good body guys can do in a short period of time.

Agreed, are you for hire?

**Rokcrln** · 02-11-2006, 09:13 PM

One down and two to go

It is ready for a light skim coat, seam sealer and paint!!

Kevin

**Rokcrln** · 02-11-2006, 09:22 PM

One more unexpeted find! I stared to remove paint for the drivers side cab corner replacement and found way more bondo than I expected! The quarter panel is almost 3/4" out past the "door jamb" area. It might be easier to just remove it and fab up a fourth door

The truck cab's door jamb is still in place and a B post would not be the hardest thing to scratch build, but who knows! I need to dive into my magazine archives and find that 2wd 4 door crew that was built a few years ago. He listed what he did to get a fourth door.

Kevin

**classicchev** · 02-12-2006, 12:18 AM

Funny, I was just talking about the crew cab tonight, and BAMM heres a post. Love the look of the crew cab, keep us posted on the progress.

**greenhorn male** · 02-12-2006, 03:11 AM

I vote for the fourth door. It's nice to have when 3 people are seated in the back. Also it is easier to get a bench seat in. And bolting down the left rear seat bolt to the floor might be difficult unless the sliders move the seat far enough forward. At least in a burb you have all the space to get behind the seat. Nice work. Keep the progress pics coming!

twotons · 02-12-2006, 04:22 AM

so, I am not familar with the 70's pick ups, is that a true crew or is it something someone fabbed up?

**Rokcrln** · 02-12-2006, 09:32 AM

When a burb and a pick up get in a head on this is what happens! Burb front half of the cab and a truck rear section grafted together.

Kevin

**truckdude239** · 02-12-2006, 09:35 AM

sweetness i wish i could find something like that it be cool to drive

jays68yak · 02-12-2006, 11:15 AM

Nice work!

could you do me a favor and take some pics of the body mounts? Im going to be putting a 70 cab on a 79 frame and would like to see what they did for the body mounts. Thanks

49studebaker · 02-12-2006, 11:27 AM

Just curious Rokcrln, from start to finish on the floor, rocker repair,etc. about how many hours have you got in to it? I'm going to start replacing panels next weekend. I'll be way slower but I'd like an idea.
Thanks.

02-10-2006, 11:12 PM	#1
Rokcrln Senior Member Join Date: Jul 2005 Location: Winters Ca. 95694 Posts: 4,491	Project Penicillin~ 68 crewcab build up! This is one of my new projects itbelongs to "extd56" one of the board members. I will be doing all the panel and rust removal as well as a full build up. extd56's plans for it are to fix all the rust(3 rockers and inner panels, both kick panels,cab corners and as of last night the passenger side winshield post and both passenger side doors. Then shorten the frame 12" (it is a long bed now) but leave the rear stock behind the rear wheels. Once this is done I will shorten the bed to fit and install a 91 burb 42gal gass tank under the rear and add a gass filler door to the passenger bed side. Next is to install a 91 TBI 454, AOD and T-case, 4" lift and 35" tires. Also I will be rewiring the truck with a painless harness, doing body work, smoothing the fire wall, paint the inside, door jambs and inner doors and the fire wall. If things stay the same the out side will be orange with a white top and burb trim around the cab just below the windows. I will be posting pic's as I go and try and explane things as I go or as questions are asked. I will not get to all of them just because time is short and I am building this truck after a full days work. I will also be doing small jobs for others as they come up and inbetween steps on this project. Just a quick note on this truck. It started out as a Suburban that was chopped behind the third door and a truck cab was grafted on the back. Who ever did the work originaly did it right and used the tops of the truck doors instead of leaving the square tops that so many people do when trying to build a truck like this. The top skin was cut off and laid back down an inch or so lower to get rid of the high roof on the stock burbs. Then it was placed on an 80's crew cab long bed frame and adjusted to fit. ight now it has a 350/350 combo with a T-case on the back. First task will be the drivers side rocker.. Kevin Attached Images __________________ AccuAir PorterBuilt Street Rods LFD Inc. Lewis Fabrication Design Inc. Go to www.lewisfabricationdesign.com then Click on the Product button to purchase your own plans for the; 67-72 Tip and Flip Cab Dolly. 55-59 Tip and Flip cab dolly. One Man cab and bed lift. 67-70 Gas Pedal mounting kit. 67-72 Trucks upper door seal 67-72 Suburban upper door seals Last edited by Rokcrln; 02-10-2006 at 11:25 PM.

02-10-2006, 11:17 PM	#2
Rokcrln Senior Member Join Date: Jul 2005 Location: Winters Ca. 95694 Posts: 4,491	Re: Project Penicillin~ 68 crewcab build up! Well all the parts are now here or at extd56's house so it is time to get started. First order of buisness is the rockers and cab corners. Tonight I started with the drivers side rocker, inner rocker panel, kick panel and "A" post bottom removal. This week end I plan on cutting out all the rust , treat the affected areas and replace all that was removed (minus the pile or rust) and prime. Then maybe start on the other side. I hope you all enjoy the build! Kevin Attached Images __________________ AccuAir PorterBuilt Street Rods LFD Inc. Lewis Fabrication Design Inc. Go to www.lewisfabricationdesign.com then Click on the Product button to purchase your own plans for the; 67-72 Tip and Flip Cab Dolly. 55-59 Tip and Flip cab dolly. One Man cab and bed lift. 67-70 Gas Pedal mounting kit. 67-72 Trucks upper door seal 67-72 Suburban upper door seals Last edited by Rokcrln; 02-10-2006 at 11:20 PM.

02-10-2006, 11:19 PM	#3
Rokcrln Senior Member Join Date: Jul 2005 Location: Winters Ca. 95694 Posts: 4,491	Re: Project Penicillin~ 68 crewcab build up! The fun begains!! Kevin Attached Images __________________ AccuAir PorterBuilt Street Rods LFD Inc. Lewis Fabrication Design Inc. Go to www.lewisfabricationdesign.com then Click on the Product button to purchase your own plans for the; 67-72 Tip and Flip Cab Dolly. 55-59 Tip and Flip cab dolly. One Man cab and bed lift. 67-70 Gas Pedal mounting kit. 67-72 Trucks upper door seal 67-72 Suburban upper door seals

02-10-2006, 11:25 PM	#5
red71cheyenne Decrepit Old Guy Join Date: Jan 2001 Location: Bremerton, WA Posts: 2,192	Re: Project Penicillin~ 68 crewcab build up! Looks familiar! hehe, should be a nice project. Whatever happened to the 67 extended cab? Is she still in the works or done? Thanks for the pics and keep us updated. Jeff. __________________ 1971 Cheyenne C-10 w/700R4 and Tuned Port Injection 1969 K5 Blazer (should have been complete in July '04, but now maybe '05, ok it'll be done when its done.) 1995 K1500 Suburban 2005 Malibu 2010 2SS/RS Orange Camaro!

02-10-2006, 11:31 PM	#6
special-K Senior Moment Join Date: Nov 2004 Location: Mt.Airy,MD Posts: 30,110	Re: Project Penicillin~ 68 crewcab build up! Get that rust,"outta there!!!"Said like an umpire on the third steerike.It`s going to be nice.Question:why not a standard shortbed?I guess this question is for Extd56. __________________ "BUILDING A BETTER WAY TO SERVE THE USA"......67/72......"The New Breed"............................................. `72 Sierra K2500 Wideside:350/TH350/3.54 PowerLoc/Air `71 Custom/30:Wrecker327/4spd/5.13sFor Sale `71 SuperCustom K3500 FendersideSWB:350/4spd/4.10 TruTrac/NoSpin 37s 7" lift...project "Up In The Air" (383?...292?) `67 Custom1500 WidesideSWB:327/M22/3.42 posi 4/6 drop...project "Poor Boy" (using what I have) Tim "Blues is the bird that sings in the dark before the dawn" R.I.P. East Side Low Life

02-10-2006, 11:45 PM	#7
Rokcrln Senior Member Join Date: Jul 2005 Location: Winters Ca. 95694 Posts: 4,491	Re: Project Penicillin~ 68 crewcab build up! The extended cab is on hold for now not knowing of its fate at this time. Reason for a shoter bed but not a short bed is for two reasons. extd56 likes it as a full on long bed crew cab and I think it should be a shorter than short bed. It is his truck but I guess I wined enought to make him want to shut me up so he is letting me shorten in ftont of the wheels to give it a shorter look but keeping the real long to hide that 42 gal fuel tank. Trust me that tank will take up every bit of that over hang.. Kevin __________________ AccuAir PorterBuilt Street Rods LFD Inc. Lewis Fabrication Design Inc. Go to www.lewisfabricationdesign.com then Click on the Product button to purchase your own plans for the; 67-72 Tip and Flip Cab Dolly. 55-59 Tip and Flip cab dolly. One Man cab and bed lift. 67-70 Gas Pedal mounting kit. 67-72 Trucks upper door seal 67-72 Suburban upper door seals

02-10-2006, 11:48 PM	#8
greenhorn male Senior Member Join Date: Jan 2003 Location: Bay Area, Northern California Posts: 1,344	Re: Project Penicillin~ 68 crewcab build up! When I read the title, the first thing that came to mind was Extd56. Are you going to leave it a 3 door or are you going to add a left rear door? __________________ 03 Tahoe 72 GMC Super Custom 2500 Custom Camper, my reliable workhorse. Dual gauged tanks, dual battery trays.

02-11-2006, 11:45 AM	#9
JAKES 68GMC Aluminum slot wheels rule... Join Date: Jan 2006 Location: Maine Posts: 6,216	Re: Project Penicillin~ 68 crewcab build up! That rust looks worse than school lunches........have fun working on the truck. Last edited by JAKES 68GMC; 02-11-2006 at 11:46 AM.

02-11-2006, 11:46 AM	#10
1969owner Account Suspended Join Date: Dec 2005 Location: martin georgia Posts: 568	Re: Project Penicillin~ 68 crewcab build up!

02-11-2006, 12:15 PM	#11
FRENCHBLUE72 PROJECT 7DEUCE Join Date: Dec 2002 Location: GRANTS PASS OR Posts: 17,037	Re: Project Penicillin~ 68 crewcab build up! Looks like it should turn out really nice keep us posted.. __________________ GO BIG GREEN GO DUCKS MEMBER #6377 72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free. Project "7DEUCE" 72 c/10 project 454-th400 bagged,strong arms getting the full shave Must be done by hot august nights 2010 check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665 Tim Powell..R.I.P EastSideLowlife..... R.I.P..

02-11-2006, 03:24 PM	#12
Rokcrln Senior Member Join Date: Jul 2005 Location: Winters Ca. 95694 Posts: 4,491	Re: Project Penicillin~ 68 crewcab build up! Yes it will be a bit of work removing and replacing it all Wel I started the morning off finishing the cut away prosses. Then I bent up some inner rocker panels that have a nice return lip for the floor to sit on as well as a small return lip at the bottom to add a bit of rigdity to the rocker. Then it is a matter of clamping it all into place and test fitting it all. Once you are happy with the first round of fitting then I like to use self tapping sheet metal screws to hold it all in place while I test fit the door. Once that is to my liking I remove the door and unscrew it all, clean and paint all the parts with rust prevenative paint/ primer. Time for lunch then weld away! Kevin Attached Images __________________ AccuAir PorterBuilt Street Rods LFD Inc. Lewis Fabrication Design Inc. Go to www.lewisfabricationdesign.com then Click on the Product button to purchase your own plans for the; 67-72 Tip and Flip Cab Dolly. 55-59 Tip and Flip cab dolly. One Man cab and bed lift. 67-70 Gas Pedal mounting kit. 67-72 Trucks upper door seal 67-72 Suburban upper door seals

02-11-2006, 03:25 PM	#13
Rokcrln Senior Member Join Date: Jul 2005 Location: Winters Ca. 95694 Posts: 4,491	Re: Project Penicillin~ 68 crewcab build up! and Attached Images __________________ AccuAir PorterBuilt Street Rods LFD Inc. Lewis Fabrication Design Inc. Go to www.lewisfabricationdesign.com then Click on the Product button to purchase your own plans for the; 67-72 Tip and Flip Cab Dolly. 55-59 Tip and Flip cab dolly. One Man cab and bed lift. 67-70 Gas Pedal mounting kit. 67-72 Trucks upper door seal 67-72 Suburban upper door seals

02-11-2006, 05:54 PM	#14
clay68c10 loaded up & truckin' Join Date: Aug 2004 Location: Centennial, CO Posts: 1,100	Re: Project Penicillin~ 68 crewcab build up! Looks great. It always amazes me what good body guys can do in a short period of time. __________________ 68 C10 CST, 454 TBI, a/c, buckets, disc brake 9" 93 K10 Short Step, 350, 5spd 04 Passat TDI 09 Corolla S

02-11-2006, 06:04 PM	#15
Palf70Step State of Confusion! Join Date: Jul 2002 Location: Gulfport, MS USA Posts: 23,809	Re: Project Penicillin~ 68 crewcab build up! I really enjoy watching your builds. Gets me motivated to practice my welding and metal skills. I like that trucks look. I'd love to find one like it someday. __________________ Bill 70 Chevy SWB Step to Fleet (350/T350) 02 Chevy Silverado 1500 SWB W/T Home Page My Build Thread CarDomain Page Board Vendors Life isn't tied with a bow, but it's still a gift. Live simply. Love generously. Care deeply. Speak kindly. Leave the rest to God!

02-11-2006, 09:13 PM	#17
Rokcrln Senior Member Join Date: Jul 2005 Location: Winters Ca. 95694 Posts: 4,491	Re: Project Penicillin~ 68 crewcab build up! One down and two to go It is ready for a light skim coat, seam sealer and paint!! Kevin Attached Images __________________ AccuAir PorterBuilt Street Rods LFD Inc. Lewis Fabrication Design Inc. Go to www.lewisfabricationdesign.com then Click on the Product button to purchase your own plans for the; 67-72 Tip and Flip Cab Dolly. 55-59 Tip and Flip cab dolly. One Man cab and bed lift. 67-70 Gas Pedal mounting kit. 67-72 Trucks upper door seal 67-72 Suburban upper door seals Last edited by Rokcrln; 02-11-2006 at 09:15 PM.



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02-11-2006, 09:22 PM	#18
Rokcrln Senior Member Join Date: Jul 2005 Location: Winters Ca. 95694 Posts: 4,491	Re: Project Penicillin~ 68 crewcab build up! One more unexpeted find! I stared to remove paint for the drivers side cab corner replacement and found way more bondo than I expected! The quarter panel is almost 3/4" out past the "door jamb" area. It might be easier to just remove it and fab up a fourth door The truck cab's door jamb is still in place and a B post would not be the hardest thing to scratch build, but who knows! I need to dive into my magazine archives and find that 2wd 4 door crew that was built a few years ago. He listed what he did to get a fourth door. Kevin Attached Images __________________ AccuAir PorterBuilt Street Rods LFD Inc. Lewis Fabrication Design Inc. Go to www.lewisfabricationdesign.com then Click on the Product button to purchase your own plans for the; 67-72 Tip and Flip Cab Dolly. 55-59 Tip and Flip cab dolly. One Man cab and bed lift. 67-70 Gas Pedal mounting kit. 67-72 Trucks upper door seal 67-72 Suburban upper door seals

02-12-2006, 12:18 AM	#19
classicchev Senior Member Join Date: Nov 2003 Location: Calgary Alberta Posts: 994	Re: Project Penicillin~ 68 crewcab build up! Funny, I was just talking about the crew cab tonight, and BAMM heres a post. Love the look of the crew cab, keep us posted on the progress. __________________ 67- 72 Parts collecter

02-12-2006, 03:11 AM	#20
greenhorn male Senior Member Join Date: Jan 2003 Location: Bay Area, Northern California Posts: 1,344	Re: Project Penicillin~ 68 crewcab build up! I vote for the fourth door. It's nice to have when 3 people are seated in the back. Also it is easier to get a bench seat in. And bolting down the left rear seat bolt to the floor might be difficult unless the sliders move the seat far enough forward. At least in a burb you have all the space to get behind the seat. Nice work. Keep the progress pics coming! __________________ 03 Tahoe 72 GMC Super Custom 2500 Custom Camper, my reliable workhorse. Dual gauged tanks, dual battery trays.

02-12-2006, 04:22 AM	#21
twotons Registered User Join Date: Feb 2006 Location: Otis Orchards Posts: 122	Re: Project Penicillin~ 68 crewcab build up! so, I am not familar with the 70's pick ups, is that a true crew or is it something someone fabbed up? __________________ 66 Chevy P/U 1/2 ton (new best Oct 09 9.78 @ 139 w/1.3760ft) http://i8.photobucket.com/albums/a41...erdd5d5045.gif

02-12-2006, 09:32 AM	#22
Rokcrln Senior Member Join Date: Jul 2005 Location: Winters Ca. 95694 Posts: 4,491	Re: Project Penicillin~ 68 crewcab build up! When a burb and a pick up get in a head on this is what happens! Burb front half of the cab and a truck rear section grafted together. Kevin __________________ AccuAir PorterBuilt Street Rods LFD Inc. Lewis Fabrication Design Inc. Go to www.lewisfabricationdesign.com then Click on the Product button to purchase your own plans for the; 67-72 Tip and Flip Cab Dolly. 55-59 Tip and Flip cab dolly. One Man cab and bed lift. 67-70 Gas Pedal mounting kit. 67-72 Trucks upper door seal 67-72 Suburban upper door seals

02-12-2006, 09:35 AM	#23
truckdude239 Senior Member Join Date: Sep 2005 Location: winston-salem nc Posts: 4,721	Re: Project Penicillin~ 68 crewcab build up! sweetness i wish i could find something like that it be cool to drive __________________ David fuller Click here to help support our board!! 1971 Chevy c-10 with a rebuilt 305 1987 Ford F-150 302 v8 auto - 1993 ford aerostar dads car General manager for Marco's Carwash & lube RIP ESLL

02-12-2006, 11:15 AM	#24
jays68yak Registered User Join Date: Oct 2002 Location: Danville, CA Posts: 1,153	Re: Project Penicillin~ 68 crewcab build up! Nice work! could you do me a favor and take some pics of the body mounts? Im going to be putting a 70 cab on a 79 frame and would like to see what they did for the body mounts. Thanks __________________ 1994 GMC Ext Cab 4x4 2001 Carson Car Trailer My Ebay Auctions PN Kages.com "I like long walks, especially when they are taken by people who annoy me. "

02-12-2006, 11:27 AM	#25
49studebaker Senior Member Join Date: Nov 2005 Location: Spring Creek, Nevada Posts: 372	Re: Project Penicillin~ 68 crewcab build up! Just curious Rokcrln, from start to finish on the floor, rocker repair,etc. about how many hours have you got in to it? I'm going to start replacing panels next weekend. I'll be way slower but I'd like an idea. Thanks. __________________ 04 4x4 GMC Ext. Cab lifted 71 2wd GMC / Ramjet 350 ready for sheet metal 49 Studebaker pickup

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